Preloaded Torsion Spring for Robotic Surgical Grip Force Control

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Solution Overview

Problem

Existing surgical instruments with high mechanical advantage mechanisms often apply excessive clamping force, damaging tissue during minimally invasive procedures.

Innovation Solution

A surgical instrument featuring a preloaded torsion spring mechanism that biases components together at low force/torque levels and allows separation at higher levels, controlling grip force and preventing excessive force application.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Force

If a high mechanical advantage mechanism is used to generate clamping force, then the clamping force is sufficient to effectively manipulate tissue, but the mechanism generates excessive clamping force that damages the tissue

Engineering Contradiction:
Improveclamping forceVSAvoidtissue damage
Core Design Contradiction:
ForceVSObject-affected harmful factors

Solution Approach 1:

The patent employs a variable mechanical advantage mechanism where the mechanical advantage ratio changes during the clamping cycle. Initially, a high mechanical advantage provides sufficient clamping force to overcome tissue stiffness, then transitions to a lower mechanical advantage to prevent excessive force and tissue damage. This dynamic parameter change resolves the contradiction between needing high force and avoiding tissue damage.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The mechanism transitions from a static high mechanical advantage design to a dynamic system where the mechanical advantage varies continuously during operation. The mechanism automatically adjusts its force multiplication ratio based on the clamping state, providing high force when needed and reducing force when tissue is securely held, thereby preventing damage while maintaining effective manipulation.

Inventive Principle:
Principle #15Dynamics

2Force

If a high mechanical advantage mechanism is used, then the mechanism can generate high clamping force, but the mechanism is relatively stiff and cannot be controlled to apply precise force

Engineering Contradiction:
Improveclamping forceVSAvoidforce control precision
Core Design Contradiction:
ForceVSManufacturing precision

Solution Approach 1:

By changing the mechanical advantage parameter dynamically during the clamping cycle, the system achieves both high force generation and precise force control. The variable ratio allows the mechanism to adapt its stiffness characteristics, providing high force when needed while maintaining controllability throughout the operation.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The dynamic adjustment of mechanical advantage transforms a stiff, hard-to-control mechanism into an adaptable system that can precisely control applied force. The mechanism's stiffness varies during operation, being high when force is needed to initiate clamping and lower when precise force control is required to maintain the clamp without damaging tissue.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The mechanism effectively regulates clamping force, reducing tissue damage and improving precision in minimally invasive surgical procedures.

Implementation Method 1

a spring assembly including an output link drivingly coupled with the jaw, an input link drivingly coupled with an articulation source, and a torsion spring coupled between the input link and the output link; wherein the spring assembly is configured to transfer an articulation torque from the input link to the output link via the torsion spring to induce a grip force of the jaw

Methodology Applied
Scientific EffectTorsion spring: Torsion Spring

Implementation Method 2

the torsion spring being preloaded to inhibit relative movement between the input link and the output link while the articulation torque is below a predetermined level and so that relative movement between the input link and the output link occurs when the articulation torque changes above the predetermined level

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentEP2713910B1Grip force control in a robotic surgical instrument
Publication Date: 2022.06.22 INTUITIVE SURGICAL OPERATIONS INC
  • EP2713910B1 patent drawingFigure 1
  • EP2713910B1 patent drawingFigure 2~3
  • EP2713910B1 patent drawingFigure 4~5A

AI summary

Surgical assemblies, instruments, and related methods are disclosed that control tissue gripping force. A surgical assembly includes an end effector including a jaw operable to grip a patient tissue and a spring assembly. The spring assembly includes an output link drivingly coupled with the jaw, an input link drivingly coupled to an articulation source, and a spring coupled with the input and output links to transfer an articulation force from the input link to the output link. The spring is preloaded to inhibit relative movement between the input link and the output link while the transferred articulation force is below a predetermined level and so as to allow relative movement between the input link and the output link when the transferred articulation force is above the predetermined level.