Totem-Pole PFC Circuit Protection Against Excessive Current

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Solution Overview

Problem

Conventional totem pole power factor correction circuits face efficiency limitations due to high reverse recovery loss and are prone to damage from excessive current during abnormal conditions such as switch errors or power supply reversals.

Innovation Solution

A totem pole power factor correction circuit with a detection module and control unit that monitors voltage thresholds to rapidly turn off switches when abnormal conditions are detected, preventing excessive current flow and protecting the circuit.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If bypass diodes are used in the totem pole power factor correction circuit, then the circuit can handle abnormal conditions, but the current may become too large and damage the circuit when switches are erroneously triggered or power supply polarity is reversed

Engineering Contradiction:
Improvecircuit protection capabilityVSAvoidexcessive current damage
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The control unit performs preliminary detection of abnormal conditions (such as power supply polarity reversal or switch errors) before excessive current can damage the circuit. By detecting these conditions in advance and preemptively adjusting switch states, the system prevents the harmful current flow from occurring in the first place

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The control unit continuously monitors the circuit state and receives feedback about abnormal conditions. When detection module signals indicate issues like polarity reversal or erroneous switch triggering, the control unit responds by adjusting switch states to prevent excessive current, creating a closed-loop protection mechanism

Inventive Principle:
Principle #23Feedback

2Device complexity

If conventional power factor correction circuits are used, then the circuit structure is simple, but the reverse recovery loss is high and efficiency is difficult to increase

Engineering Contradiction:
Improvecircuit structure simplicityVSAvoidreverse recovery loss
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The patent changes the switching parameters and control timing of the totem pole switches to optimize performance. By carefully controlling the turn-on and turn-off timing of switches S1-S4 based on detected abnormal conditions, the system achieves both protection functionality and improved efficiency without requiring a completely different circuit architecture

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS20250246996A1Totem pole power factor correction circuit
Publication Date: 2025.07.31 DELTA ELECTRONICS (SHANGHAI) CO LTD
  • US20250246996A1 patent drawing
  • US20250246996A1 patent drawing
  • US20250246996A1 patent drawing

AI summary

A totem pole power factor correction circuit is provided. The detection module in the totem pole power factor correction circuit includes a detection resistor and a detection circuit. If the output voltage outputted by the detection circuit is greater than or equal to an upper limit voltage threshold or lower than or equal to a lower limit voltage threshold, at least a third switch and a fourth switch are turned off under control of the control unit. Consequently, the totem pole power factor correction circuit can be protected. Under this circumstance, the protecting measure can be taken immediately. Consequently, the possibility of causing damage of the totem pole power factor correction circuit will be minimized. In other words, the performance of the totem pole power factor correction circuit is enhanced.