Totem-Pole Bridgeless PFC Zero-Crossing Current Control

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Solution Overview

Problem

The zero-crossing current control in totem-pole bridgeless power factor correction circuits is challenging, particularly in achieving smooth current transitions, which affects the efficiency and stability of the device.

Innovation Solution

A totem-pole bridgeless power factor correction device comprising a power factor correction module with transistors and an inductor, and a control module that generates specific control signals to manage the conduction states of the transistors, including zeroth, first, and second control signals to control the transistors' switching frequencies and duty cycles, ensuring smooth current transitions at zero-crossing points.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If traditional bridged power factor correction circuits are used, then the circuit structure is simple, but the efficiency is low (0.5% to 1% lower than totem-pole bridgeless)

Engineering Contradiction:
ImproveefficiencyVSAvoidcircuit structure
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent removes the bridge rectifier from the traditional PFC circuit, extracting only the necessary power factor correction functionality. This eliminates the voltage drop across the bridge rectifier diodes, directly improving efficiency while maintaining a manageable circuit structure through the totem-pole configuration.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent employs dynamic switching control of the transistors in the totem-pole configuration, allowing the circuit to adapt its operating state based on the AC input cycle. This dynamic operation enables superior efficiency compared to traditional fixed-structure bridged circuits.

Inventive Principle:
Principle #15Dynamics

2Loss of energy

If totem-pole bridgeless power factor correction circuit is used, then the efficiency is improved, but the zero-crossing current control becomes difficult and smooth current transition is hard to achieve

Engineering Contradiction:
ImproveefficiencyVSAvoidzero-crossing current control
Core Design Contradiction:
Loss of energyVSEase of operation

Solution Approach 1:

The control module performs preliminary detection of the AC voltage zero-crossing point before the actual current transition occurs. By anticipating the zero-crossing event and preparing the transistor switching states in advance, the circuit achieves smooth current transition without the difficulties associated with reactive control during the transition itself.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The control module continuously monitors the AC voltage and provides feedback to adjust the transistor switching timing and duty cycle. This feedback mechanism enables precise control of the zero-crossing current transition, making the operation easier despite the advanced circuit topology.

Inventive Principle:
Principle #23Feedback

3Power

If the transistors switch at high frequency to improve power density, then the power density increases, but the current spikes increase and stability decreases

Engineering Contradiction:
Improvepower densityVSAvoidcurrent stability
Core Design Contradiction:
PowerVSStability of the object's composition

Solution Approach 1:

The patent employs periodic switching of the transistors at controlled frequencies, where the switching pattern repeats each AC cycle. This periodic action allows the circuit to achieve high power density through frequent switching while maintaining stability by resetting the current waveform predictably at each cycle, preventing cumulative current spikes.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The control module dynamically adjusts the switching frequency and duty cycle parameters of the transistors. By changing these parameters adaptively—using higher frequencies when needed for power density and adjusting duty cycles to limit current excursions—the circuit achieves both high power density and current stability.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables smooth current transitions, improving the stability and efficiency of the device by controlling the transistors' states and frequencies, thereby reducing current spikes and enhancing overall performance.

Implementation Method 1

a first terminal of the inductor is connected to a common node of the first transistor and the second transistor

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

the third transistor and the fourth transistor are used for providing synchronous rectification, and the first transistor and the second transistor are used to implement the power factor correction on the AC power input

Methodology Applied
Scientific EffectSemiconductor switching:

Data Source

PatentUS11929669B2Totem-pole bridgeless power factor correction device and power supply
Publication Date: 2024.03.12 INVENTCHIP TECH CO LTD
  • US11929669B2 patent drawing
  • US11929669B2 patent drawing
  • US11929669B2 patent drawing

AI summary

The present disclosure relates to a totem pole bridgeless power factor correction device and a power supply system. The device includes a power factor correction module. The power factor correction module includes a first transistor, a second transistor, a third transistor, a fourth transistor, an inductor and a control module for generating a zeroth control signal in the first time period to control the third transistor and the fourth transistor to be in an off state, performing a zero-crossing detection on an AC voltage in the first time period, generating a first control signal to control a conduction state of the first transistor and the second transistor before the AC voltage crosses zero, and generating a second control signal to control the conduction state of the first transistor and the second transistor after the AC voltage crosses zero. The embodiments of the present disclosure can enable the device to smoothly transition the current when the device is at the zero-crossing point, and improve the stability and efficiency of the device.