Touch Display Control for Precise Machine Tool Part Adjustment
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Solution Overview
Problem
Existing machine tools require user experience and routine to adjust motor-driven parts precisely, lacking feedback and intuitive operation, especially when the user is far from the machine part, which complicates adjustments.
Innovation Solution
A machine tool with a touch-sensitive display that shows the current state of the motor-adjustable machine part and allows adjustments via swiping gestures, providing immediate feedback and simplifying operation by converting display movements into control signals for motor adjustments.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Measurement precision
If traditional buttons, levers, or knobs are used for adjusting motor-driven machine parts, then the machine tool can be operated with existing control mechanisms, but the operator requires extensive experience and routine to achieve precise adjustments, and lacks immediate visual feedback
Solution Approach 1:
The patent creates a virtual copy of the machine part on the display screen that mirrors the actual physical part's position and state. The operator interacts with this virtual representation through touch gestures, which are then translated into corresponding adjustments of the actual machine part. This copying approach eliminates the need for operators to develop extensive muscle memory with physical controls, as the digital interface provides immediate visual feedback that directly reflects adjustment outcomes.
Solution Approach 2:
The system implements immediate visual feedback by continuously displaying the virtual representation of the machine part on the screen as it is being adjusted. When the operator performs a swipe gesture, the display updates to show the new position of the virtual part, providing real-time confirmation of the adjustment. This feedback loop eliminates the delay and lack of visibility inherent in traditional control mechanisms, allowing operators to achieve precise adjustments without extensive experience.
2Measurement precision
If the operator maintains visual contact with the motor-driven machine part during adjustment, then precise control can be achieved, but this becomes difficult when there is a large distance between the operator and the machine part or when the part is comparatively small
Solution Approach 1:
The patent creates a scaled virtual representation of the machine part on the display screen, enlarging small or distant components to a size and position that is comfortable for the operator to view and manipulate. This virtual copy preserves all positional and dimensional information while removing the physical constraints of distance and size, allowing operators to maintain excellent visual contact with the machine part regardless of its actual location or dimensions in the physical workspace.
Solution Approach 2:
The display screen acts as an intermediary between the operator and the actual machine part. Instead of requiring direct visual contact with the physical component, the operator interacts with its digital representation on the screen. This intermediary provides a magnified, clearly visible view of the machine part while the actual physical part remains in its operational position, eliminating the need for the operator to be physically close to small or distant components.
3Adaptability or versatility
If multiple buttons, levers, or switches are used on the control panel to specify adjustment movements, then comprehensive control can be achieved, but the operation becomes complex and requires extensive training
Solution Approach 1:
The patent extracts the essential adjustment function from the complex array of physical controls and consolidates it into a single touch-sensitive display interface. Instead of requiring operators to navigate multiple buttons, levers, and switches, the system provides adjustment controls directly on the screen through intuitive swipe gestures. This extraction simplifies the control interface while maintaining comprehensive adjustment capabilities, as the touch display can respond to various gesture types for different adjustment modes.
Solution Approach 2:
The patent replaces the mechanical control system (buttons, levers, switches) with a digital touch-sensitive interface. The physical mechanical controls are substituted with software-based gesture recognition on the display screen. This substitution eliminates the complexity of the mechanical control panel while preserving full adjustment versatility, as the touch interface can be programmed to respond to multiple gesture types for different adjustment functions.
4Ease of operation
If simple swipe gestures are used on the display for adjustment, then operation is simplified and made more intuitive, but the system must accurately translate gesture movements into precise motor adjustments
Solution Approach 1:
The system dynamically adjusts the translation parameters between gesture input and motor output based on the current machine part position and desired adjustment range. The control software calculates the appropriate mapping between the physical distance of a swipe gesture on the screen and the corresponding angular or linear displacement of the motor-driven part. This parameter adjustment ensures that simple, large-amplitude gestures on the touch display translate accurately into precise, small-amplitude adjustments of the actual machine part.
Solution Approach 2:
The system provides continuous visual feedback by updating the virtual representation on the display to reflect the current position of the actual machine part after each gesture. This feedback allows operators to see the cumulative effect of their gestures and make fine adjustments by performing additional small swipes. The immediate visual confirmation ensures that the translation from gesture to adjustment is accurate, as operators can observe the virtual part moving in correspondence with their input gestures.
Data Source
Figure 1~2
AI summary
According to the invention, on a machine tool (1), which has a motor-powered adjustable machine part (2), a touch-sensitive display (4) is used in order to show the machine part (2) in the present state thereof on the display (4) and to move the machine part using motor power by making a swipe gesture on the display (4). The aim of the invention is to simplify the operation of the machine tool (1).