Touch Electrode Refractive Index Matching

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Solution Overview

Problem

The manufacturing process of touch display apparatuses often damages the touch electrode, and the refractive index mismatch between the touch electrode and the insulating layer can cause the touch electrode to be visible to the user, affecting display quality.

Innovation Solution

A touch display apparatus design where the insulating pattern is formed after the liquid crystal layer is created, ensuring the refractive index matches that of the touch electrode, and heat treatment is applied to improve the conductive material's crystallization and characteristics, preventing electrode damage and visibility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the insulating layer is formed before the liquid crystal layer, then the manufacturing process is simpler, but the touch electrode may be damaged during subsequent manufacturing steps

Engineering Contradiction:
Improvemanufacturing process simplicityVSAvoidtouch electrode integrity
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The insulating layer is formed after the liquid crystal layer instead of before it. This reversal of the conventional sequence prevents the touch electrode from being exposed and damaged during manufacturing steps that would occur if the insulating layer were formed earlier.

Inventive Principle:
Principle #10Preliminary action

2Ease of manufacture

If the refractive index of the insulating layer is different from the touch electrode, then the insulating layer can be formed with standard materials, but the touch electrode becomes visible to the user affecting display quality

Engineering Contradiction:
Improveinsulating layer material compatibilityVSAvoiddisplay quality
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The refractive index of the insulating layer is specifically controlled to match the refractive index of the touch electrode (both having a refractive index of about 1.7). This parameter matching prevents the touch electrode from being visible to the user, ensuring high display quality while maintaining manufacturing feasibility.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If the insulating pattern is formed before the liquid crystal layer, then the structure is simpler, but the touch electrode is exposed to damage during manufacturing

Engineering Contradiction:
Improvestructural complexityVSAvoidtouch electrode protection
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The insulating pattern is formed after the liquid crystal layer is deposited. This sequence ensures that the touch electrode remains covered and protected throughout the manufacturing process, preventing exposure to damage while maintaining reasonable structural complexity.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances the resistive and optical characteristics of the touch electrode, preventing damage during manufacturing and ensuring the touch electrode is not visible to the user, thereby improving display quality.

Implementation Method 1

The insulating pattern has a refractive index same as a refractive index of the touch electrode

Methodology Applied
Scientific EffectRefractive index matching: Refraction

Implementation Method 2

heat treatment is applied to improve the conductive material's crystallization and characteristics

Methodology Applied
Scientific EffectHeat treatment: Heat Treatment

Implementation Method 3

heat treatment is applied to improve the conductive material's crystallization and characteristics

Methodology Applied
Scientific EffectCrystallization: Crystallisation

Data Source

PatentUS10990231B2Touch display apparatus and method of manufacturing the same
Publication Date: 2021.04.27 SAMSUNG DISPLAY CO LTD
  • US10990231B2 patent drawing
  • US10990231B2 patent drawing
  • US10990231B2 patent drawing

AI summary

A touch display apparatus includes a first substrate, a touch electrode, an insulating pattern, a second substrate and a liquid crystal layer. The touch electrode is disposed on a first surface of the first substrate. The insulating pattern is disposed on the touch electrode. The insulating pattern has a refractive index same as a refractive index of the touch electrode. The second substrate faces a second surface of the first substrate opposite to the first surface of the first substrate. The liquid crystal layer is disposed between the first substrate and the second substrate.