Touch Sensing Layer Barrier Structure Against Oxide Shorting

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Solution Overview

Problem

The existing display devices face challenges in maintaining process reliability due to the formation of metal oxide layers between conductive and insulating layers in input sensing layers, which can lead to defects such as short-circuiting of sensing electrodes.

Innovation Solution

Incorporating a barrier layer with metal nitride, such as titanium nitride, between the conductive and sensing insulating layers to prevent the formation of metal oxide layers, thereby improving the reliability of the input sensing layer formation process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a conductive layer is disposed directly on a sensing insulating layer, then the input sensing layer can be formed with simpler structure, but metal oxide layers form between the conductive layer and insulating layer causing short-circuiting defects

Engineering Contradiction:
Improvestructure complexityVSAvoidprocess reliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

A barrier layer comprising metal nitride is introduced as an intermediary between the conductive layer and the sensing insulating layer. This barrier layer prevents direct contact between the conductive layer and insulating layer, thereby preventing formation of metal oxide layers that would cause short-circuiting defects, while maintaining the overall layered structure of the input sensing layer.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The input sensing layer employs a composite structure where a metal nitride barrier layer is combined with the conductive layer and sensing insulating layer. The metal nitride material provides barrier functionality to prevent oxidation and short-circuiting, while the other layers maintain their respective functions, creating a multi-functional composite structure that resolves the reliability issue.

Inventive Principle:
Principle #40Composite materials

2Reliability

If a barrier layer comprising metal nitride is introduced between the conductive layer and sensing insulating layer, then metal oxide layer formation is prevented improving process reliability, but the structure becomes more complex

Engineering Contradiction:
Improveprocess reliabilityVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The metal nitride barrier layer serves as a thin intermediary film that prevents harmful interactions between the conductive layer and sensing insulating layer without significantly increasing structural complexity. The barrier layer is disposed directly between the two layers, providing a simple yet effective solution to prevent metal oxide formation and short-circuiting defects.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention changes the material parameter of the barrier layer from conventional materials to metal nitride, which has specific properties that prevent oxidation and short-circuiting. This material parameter change enables the barrier layer to fulfill its protective function while maintaining a simple layered structure, thus improving reliability without substantially increasing complexity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of a metal nitride barrier layer effectively prevents the formation of metal oxide layers, enhancing the patterned integrity of conductive layers and maintaining sensing sensitivity, thus improving the overall process reliability of the input sensing layer.

Implementation Method 1

The barrier layer that contains metal nitride may prevent formation of a metal oxide layer between the conductive layer and the sensing insulating layer

Methodology Applied
Scientific EffectOxidation prevention: Oxidation

Data Source

PatentUS11983366B2Display device
Publication Date: 2024.05.14 SAMSUNG DISPLAY CO LTD
  • US11983366B2 patent drawing
  • US11983366B2 patent drawing
  • US11983366B2 patent drawing

AI summary

A display device includes a display panel configured to display an image, and an input sensing layer disposed on the display panel. The input sensing layer includes a sensing insulating layer disposed on the display panel and a conductive layer disposed on the sensing insulating layer. The conductive layer includes a barrier layer disposed directly on the sensing insulating layer and including metal nitride and a main conductive layer disposed on the barrier layer.