Touch Panel Line Registration for Dicing Image Alignment

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Solution Overview

Problem

Conventional processing apparatuses face challenges in operability when registering projected dicing lines and patterns on displayed images, requiring precise numerical input and complex operations.

Innovation Solution

A processing apparatus equipped with a touch panel for image capture and registration, allowing operators to select and register lines on a displayed image by tracing them on the touch panel, with a control unit that detects and registers the lines as key patterns or image capturing routes, enhancing operability and reducing the complexity of the registration process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If manual entry of numerical values is used for precision processing operations, then measurement precision is maintained, but ease of operation deteriorates

Engineering Contradiction:
Improveprecision processing operationVSAvoidoperability
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The patent replaces manual mechanical input operations with an automated image recognition system. The control unit automatically detects lines and patterns in captured images and converts them into processing data, eliminating the need for manual numerical entry while maintaining precision processing capabilities.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system enables self-service operation where the processing apparatus automatically captures images, detects relevant lines and patterns, and generates processing data without operator intervention. The control unit autonomously completes the data registration process that previously required manual input.

Inventive Principle:
Principle #25Self-service

2Ease of operation

If automated line detection is implemented, then ease of operation is improved, but device complexity increases

Engineering Contradiction:
ImproveoperabilityVSAvoidcontrol unit complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The control unit is designed to perform multiple functions: capturing images, detecting lines and patterns, recognizing patterns, and generating processing data. This multi-functionality consolidates what would otherwise require separate systems into a single integrated control unit, managing complexity through functional integration.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent combines the image capturing unit and control unit into an integrated system where the control unit directly processes captured images. This merging of functions reduces the number of separate components and simplifies the overall system architecture while enabling automated operation.

Inventive Principle:
Principle #5Merging (Combining)

3Ease of operation

If touch panel with image display is used, then ease of operation is improved, but loss of information increases due to potential tracing inaccuracies

Engineering Contradiction:
ImproveoperabilityVSAvoidline detection accuracy
Core Design Contradiction:
Ease of operationVSLoss of information

Solution Approach 1:

The control unit displays the captured image on the touch panel and overlays detected lines and patterns for operator verification. This feedback mechanism allows the operator to confirm that the automated detection accurately captured the intended features, preventing information loss through verification and correction if needed.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system performs preliminary detection and registration of lines and patterns before final processing. By detecting and storing this information in advance, the system creates a reliable data foundation that can be verified and adjusted before committing to the final processing operation, preventing irreversible information loss.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS11890711B2Processing apparatus
Publication Date: 2024.02.06 DISCO CORP
  • US11890711B2 patent drawing
  • US11890711B2 patent drawing
  • US11890711B2 patent drawing

AI summary

There is provided a processing apparatus including a holding table having a holding surface for holding thereon a workpiece with a plurality of devices formed in respective areas demarcated on a face side of the workpiece by a plurality of projected dicing lines, a processing unit that processes the workpiece held on the holding table, an image capturing unit that captures an image of the workpiece held on the holding table, a moving unit that moves the holding table relatively to the processing unit and the image capturing unit in horizontal directions along the holding surface, a touch panel that displays thereon the image captured by the image capturing unit, and a control unit. The control unit detects a line in an image positioned within an allowable region based on a contact line traced on the image displayed on the touch panel and registers the detected line.