Touch Panel Metal Line Structure for Bendable Region Crack Resistance

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing touch panels with all double-layer metal lines in both bendable and non-bendable regions suffer from uneven film layer thickness, leading to cracks when bent, due to the large thickness of double-layer metal lines.

Innovation Solution

A touch panel design where the bendable region has single-layer metal lines and the non-bendable region has double-layer metal lines, with the double-layer metal lines in the non-bendable region connected in parallel to increase sectional area and reduce impedance, while the single-layer metal lines in the bendable region prevent film layer cracking.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If double-layer metal lines are used in both bendable and non-bendable regions, then impedance is reduced and conductivity is improved, but film layer thickness becomes uneven and cracks occur during bending

Engineering Contradiction:
Improvecrack resistanceVSAvoidmetal line structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies different metal line structures to different regions: single-layer metal lines in the bendable region and double-layer metal lines in the non-bendable region. This local differentiation allows the bendable region to maintain flexibility and crack resistance, while the non-bendable region achieves lower impedance and better conductivity through the double-layer structure.

Inventive Principle:
Principle #3Local quality

2Strength

If single-layer metal lines are used in the bendable region, then film layer cracking is prevented, but impedance increases and conductivity decreases

Engineering Contradiction:
ImproveflexibilityVSAvoidsignal transmission
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The patent uses single-layer metal lines specifically in the bendable region to maintain flexibility and prevent cracking, while using double-layer metal lines in the non-bendable region to reduce impedance and improve signal transmission. This spatial differentiation of metal line structures resolves the contradiction between flexibility and signal transmission quality.

Inventive Principle:
Principle #3Local quality

3Reliability

If double-layer metal lines are used in the non-bendable region, then impedance is reduced, but manufacturing complexity increases

Engineering Contradiction:
Improveimpedance controlVSAvoidmanufacturing process
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent implements double-layer metal lines only in the non-bendable region where impedance control is critical, while using simpler single-layer metal lines in the bendable region. This localized approach to complex structure reduces overall manufacturing complexity compared to using double-layer structures throughout the entire display panel.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS11816284B2Touch panel and manufacturing method therefore, and touch display apparatus
Publication Date: 2023.11.14 CHENGDU BOE OPTOELECTRONICS TECH CO LTD
  • US11816284B2 patent drawing
  • US11816284B2 patent drawing
  • US11816284B2 patent drawing

AI summary

A touch panel includes a carrier panel, a plurality of touch electrodes and a plurality of touch lines. The carrier panel has a bendable region and a non-bendable region. The plurality of touch electrodes and the plurality of touch lines are disposed on the carrier panel, and a touch electrode of the plurality of touch electrodes is electrically connected to one or more touch lines. A portion of at least one touch line located in the bendable region is a single-layer metal line, and at least a part of a portion of the at least one touch line located in the non-bendable region is a double-layer metal line.