Touch Screen Electrode Hollow Pattern for Gas Release
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Solution Overview
Problem
Existing touch screens face issues with the touch electrode peeling off during high temperature processes due to gas release from organic insulating layers, leading to electrical communication disruptions and reduced yield rates.
Innovation Solution
Incorporating a hollow pattern in the peripheral area of the touch electrode layer, which allows the organic insulating layer to be partially exposed, creating an exhaust channel for gas release and preventing peeling, while maintaining electrical communication through transverse and longitudinal strips or mesh patterns.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If the touch electrode layer is made continuous and complete, then electrical communication is maintained, but gas release during high temperature processes causes peeling off
Solution Approach 1:
The touch electrode layer is segmented to form a hollow pattern with multiple strips or mesh structures in the peripheral area, creating exhaust channels for gas release while maintaining electrical communication through the strip or mesh connections
Solution Approach 2:
The hollow pattern is applied locally only in the peripheral area where the touch electrode layer overlaps with the organic insulating layer, while the central display area maintains a continuous sheet shape to preserve electrical communication and prevent peeling
2Object-generated harmful factors
If the touch electrode layer is modified with hollow patterns, then gas release is facilitated, but structural complexity increases
Solution Approach 1:
The touch electrode layer is segmented to form a hollow pattern with multiple strips or mesh structures in the peripheral area, creating exhaust channels for gas release while maintaining electrical communication through the strip or mesh connections
Solution Approach 2:
The hollow pattern is applied locally only in the peripheral area where the touch electrode layer overlaps with the organic insulating layer, while the central display area maintains a continuous sheet shape to preserve electrical communication and prevent peeling
3Stability of the object's composition
If the hollow pattern is formed in the peripheral area, then peeling is prevented, but manufacturing precision requirements increase
Solution Approach 1:
The hollow pattern is formed in advance during the touch electrode layer fabrication process, before subsequent high temperature processing steps, to pre-establish exhaust channels that will prevent peeling during later thermal cycles
Solution Approach 2:
The hollow pattern is applied locally only in the peripheral area where the touch electrode layer overlaps with the organic insulating layer, while the central display area maintains a continuous sheet shape to preserve electrical communication and prevent peeling
Data Source
AI summary
A touch screen and a fabricating method thereof and a touch device are provided. The touch screen comprises a substrate, a touch electrode layer positioned above the substrate, and an organic insulating layer positioned beneath the touch electrode layer. At least a peripheral area of the touch electrode layer comprises a hollow area having a hollow pattern. The hollow area is at least arranged in an area where the peripheral area overlaps with the organic insulating layer. The hollow pattern allows the organic insulating layer to be partially exposed and allows the touch electrode layer to maintain electrical communication. The fabricating method of the touch screen comprises forming an organic insulating layer above a substrate and forming a touch electrode layer above the organic insulating layer.


