Touch Screen ESD Tester With Persistent Memory

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Solution Overview

Problem

Conventional electrostatic discharge (ESD) testers are limited by crude displays, lack of intelligence, inability to maintain persistent records, and inability to be configured, leading to inefficiencies in testing the efficacy of ESD devices and managing operator resistance in manufacturing environments.

Innovation Solution

An intelligent system equipped with a touch screen display, microcomputer, and persistent non-volatile memory for testing ESD devices, allowing for data storage, configuration of test settings, email notifications, and biometric security features, enabling advanced testing and data management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If conventional ESD testers use simple displays and basic testing mechanisms, then the device complexity is low, but the ease of operation and information clarity deteriorate

Engineering Contradiction:
Improveease of operationVSAvoiddevice complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent replaces mechanical buttons and simple visual displays with a touch screen interface that provides graphical user interaction. The touch screen consolidates multiple functions (testing initiation, parameter configuration, result display, historical data review) into a single integrated interface, improving ease of operation without requiring proportional increases in mechanical complexity

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The touch screen serves multiple functions simultaneously: displaying real-time test results, showing historical data, configuring test parameters, and providing user guidance. This multi-functionality improves operational ease by consolidating interactions into a single interface rather than requiring separate controls for each function

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Loss of information

If conventional ESD testers lack persistent memory, then the device complexity is low, but the loss of information deteriorates

Engineering Contradiction:
Improveloss of informationVSAvoiddevice complexity
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The system performs preliminary data storage by automatically recording test results in persistent memory during each testing operation. This preliminary action ensures that information is captured and preserved before any potential data loss, eliminating the need for manual recording and preventing information loss without adding complex data management interfaces

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system automatically manages data storage and retrieval through the persistent memory integrated with the microcomputer. The microcomputer autonomously handles data logging, historical record maintenance, and data persistence without requiring user intervention for data management tasks, reducing information loss while keeping the user interface simple

Inventive Principle:
Principle #25Self-service

3Adaptability or versatility

If conventional ESD testers lack configuration capabilities, then the device complexity is low, but the adaptability deteriorates

Engineering Contradiction:
ImproveadaptabilityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The system implements dynamic configurability through the touch screen interface, allowing test parameters, pass/fail criteria, and operational settings to be adjusted based on specific testing requirements. The microcomputer processes these dynamic configurations and adapts the testing parameters in real-time, enabling versatility without requiring multiple dedicated hardware configurations

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system enables parameter changes by allowing users to modify test voltage, current thresholds, and other electrical parameters through the touch screen interface. The microcomputer processes these parameter changes and adjusts the testing operation accordingly, providing adaptability through software-based parameter control rather than hardware reconfiguration

Inventive Principle:
Principle #35Parameter changes

4Measurement precision

If conventional ESD testers use basic testing mechanisms, then the device complexity is low, but the measurement precision and reliability deteriorate

Engineering Contradiction:
Improvemeasurement precisionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system implements feedback by continuously monitoring test results and comparing them against configured pass/fail criteria. The microcomputer processes the measured resistance values and provides immediate feedback through the touch screen interface, indicating whether the ESD device meets specifications. This automated feedback loop improves measurement precision by eliminating manual interpretation errors

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent replaces basic mechanical testing mechanisms with an intelligent microcomputer-based system that performs automated measurements and analysis. The microcomputer processes electrical signals with higher precision than manual methods and integrates multiple measurement functions, improving measurement precision while managing complexity through integrated software control

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS9448254B2Touch controlled ESD tester
Publication Date: 2016.09.20 BOTRON CO
  • US9448254B2 patent drawing
  • US9448254B2 patent drawing
  • US9448254B2 patent drawing

AI summary

The invention is an apparatus and a process, the apparatus of the invention is an intelligent system configured to test the efficacy of electrostatic discharge devices that includes a touch screen display, a microcomputer, and resident persistent non-volatile memory. Preferred embodiments use the persistent resident memory to store a plurality of test data from a plurality of tests correlated as a data base. The apparatus of the invention in certain embodiments operates as a WEB host wherein remote users may view ESD test data in various ways. The process of the invention relates to the configuration of the apparatus of the invention to at least display test data from a plurality of electrostatic dissipation device tests. The process of the invention may also include the configuration of test settings, or email notification metrics.