Touch Sensor Static Electricity Discharge Path Design

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Solution Overview

Problem

Display devices with touch sensors are prone to performance issues due to static electricity and corrosion, leading to unsatisfactory input functions.

Innovation Solution

A touch sensor design featuring a base layer with a sensing electrode, insulating layers, and a conductive pattern that includes openings to form a static electricity discharge path and prevent corrosion, using transparent conductive materials and metal layers to ensure robustness against static electricity and corrosion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional touch sensor structure is used, then the device can perform basic touch sensing, but the components are vulnerable to static electricity and corrosion

Engineering Contradiction:
Improverobustness against static electricity and corrosionVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The touch sensor structure is segmented into multiple functional layers: base layer, sensing electrode, first insulating layer, conductive pattern, and second insulating layer. Each layer performs a specific function - the insulating layers provide corrosion protection while the conductive pattern with openings dissipates static electricity. This segmentation allows the system to achieve high reliability without excessive overall complexity, as each component remains relatively simple in its own right.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs composite material structures, particularly the conductive pattern consisting of multiple material layers (transparent conductive oxide layer combined with metal layers such as aluminum or molybdenum). This composite approach provides both the electrical conductivity needed for touch sensing and enhanced resistance to static electricity and corrosion, achieving improved reliability through material composition rather than complex structural arrangements.

Inventive Principle:
Principle #40Composite materials

2Reliability

If insulating layers are added to protect against corrosion, then component protection is improved, but the discharge path for static electricity is blocked

Engineering Contradiction:
Improveprotection against corrosionVSAvoidstatic electricity discharge capability
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The conductive pattern is segmented with strategic openings that penetrate through the insulating layers. These openings create dedicated channels for static electricity discharge while the surrounding insulating material continues to provide corrosion protection. The segmentation allows both functions - protection and discharge - to coexist without interfering with each other.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The insulating layers have different properties at different locations: in most areas they provide complete corrosion protection, but at the opening locations they allow static electricity to pass through. This local variation in functionality - protected in most areas, permeable in specific locations - resolves the contradiction between protection and discharge capability.

Inventive Principle:
Principle #3Local quality

3Duration of action of stationary object

If a multilayer conductive pattern is used to prevent wiring corrosion, then durability is improved, but the manufacturing process becomes more complex

Engineering Contradiction:
Improvewiring durabilityVSAvoidmanufacturing process simplicity
Core Design Contradiction:
Duration of action of stationary objectVSEase of manufacture

Solution Approach 1:

The conductive pattern uses composite material layers (transparent conductive oxide combined with metal layers) that can be deposited using standard thin-film fabrication techniques. While multiple layers are involved, these are formed using established manufacturing processes such as sputtering or evaporation, which are routinely used in display and semiconductor manufacturing. The composite structure provides enhanced durability without requiring fundamentally new manufacturing capabilities.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The multilayer conductive pattern serves multiple functions simultaneously: it provides electrical conductivity for touch sensing, acts as a corrosion barrier through the metal layers, and offers static electricity dissipation pathways. This multi-functionality justifies the additional manufacturing steps, as the same structure achieves multiple protective and functional goals that would otherwise require separate components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design effectively prevents disconnection due to static electricity and corrosion, ensuring reliable performance of the touch sensor and display device by providing a robust static electricity discharge path and protecting the conductive patterns from corrosion.

Implementation Method 1

a conductive pattern disposed on the first insulating layer and connected to the sensing electrode through the first insulating layer... Each of the first insulating layer and the second insulating layer may include an opening exposing a part of the sensing electrode

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 2

a first insulating layer disposed on the sensing electrode... a second insulating layer disposed on the first insulating layer to cover the conductive pattern

Methodology Applied
Scientific EffectPhysical barrier protection:

Data Source

PatentUS11003296B2Touch sensor and display device including the same
Publication Date: 2021.05.11 SAMSUNG DISPLAY CO LTD
  • US11003296B2 patent drawing
  • US11003296B2 patent drawing
  • US11003296B2 patent drawing

AI summary

A touch sensor may include a base layer, a sensing electrode set, a first insulating layer, a first conductive member, and a second insulating layer. The sensing electrode set may be disposed on the base layer, may include a first first-type sensing electrode, and may include a first second-type sensing electrode. The first insulating layer may be disposed on the sensing electrode set, may include a contact hole, and may include a first opening. The first conductive member may be disposed on the first insulating layer and may be directly connected to the first second-type sensing electrode through the contact hole. The second insulating layer may be disposed on the first insulating layer, may cover the first conductive member, and may include a second opening. Each of the first opening and the second opening may partially expose the first first-type sensing electrode or the first second-type sensing electrode.