Control assembly and cooking apparatus having the same

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Solution Overview

Problem

Conventional cooking apparatuses face issues with sensor and keypad accuracy due to precise positioning requirements, leading to poor recognition when not attached correctly.

Innovation Solution

A control assembly with a printed circuit board featuring a touch sensor mounted on a cover plate, bonded using a bonding member, and assembled into a body panel with a corresponding opening, ensuring precise positioning and easy assembly, enhancing operation reliability and reducing error rates.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a touch sensor or keypad is attached to a precise position on the control surface, then operation recognition accuracy is improved, but assembly complexity and error rate increase due to precise positioning requirements

Engineering Contradiction:
Improveoperation recognition accuracyVSAvoidassembly complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent combines the cover plate and printed circuit board into a single integrated assembly where the PCB is pre-mounted on the rear side of the cover plate. This merging eliminates the need for separate precise positioning of the PCB during final assembly, as the integrated structure ensures correct alignment of the touch sensor with the control surface markings.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The printed circuit board with the touch sensor is pre-assembled and positioned correctly on the rear side of the cover plate before the final assembly step. This preliminary action ensures that when the cover plate assembly is installed, the sensor is already in the correct position, eliminating positioning errors during final installation.

Inventive Principle:
Principle #10Preliminary action

2Manufacturing precision

If a separate zig is used to position the printed circuit board, then positioning accuracy is improved, but productivity decreases due to additional assembly steps

Engineering Contradiction:
Improvepositioning accuracyVSAvoidassembly productivity
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The patent merges the positioning function into the integrated cover plate-PCB structure itself, eliminating the need for a separate zig component. The cover plate's rear side serves as the mounting surface for the PCB, and the integrated design provides inherent positioning features that eliminate the need for additional positioning zigs.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent removes the separate zig component from the assembly process. Instead of using a zig to position the PCB, the design directly mounts the PCB to the cover plate rear side, extracting the unnecessary intermediate component and simplifying the assembly process.

Inventive Principle:
Principle #2Taking out (Extraction)

3Adaptability or versatility

If multiple separate components are assembled, then adaptability is improved, but assembly time and error rate increase

Engineering Contradiction:
Improvedesign flexibilityVSAvoidassembly time
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The patent combines multiple components (cover plate and printed circuit board) into a single integrated assembly unit. This reduces the number of separate assembly steps and minimizes the risk of assembly errors, while the modular nature of the integrated assembly maintains design flexibility for different applications.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution ensures accurate operation recognition and increased productivity by maintaining the printed circuit board in the correct position, preventing assembly errors and maintaining durability through the use of a supporter for stable contact between the cover plate and printed circuit board.

Implementation Method 1

a bonding member configured to be applied between the cover plate and the printed circuit board to bond the both

Methodology Applied
Scientific EffectAdhesion: Adhesive

Data Source

PatentUS11118786B2Control assembly and cooking apparatus having the same
Publication Date: 2021.09.14 LG ELECTRONICS INC
  • US11118786B2 patent drawing
  • US11118786B2 patent drawing
  • US11118786B2 patent drawing

AI summary

Provided is a cooking apparatus and a touch sensor assembly of the cooking apparatus, including an outer cover formed of a metal material and forming an exterior of the cooking apparatus; and a touch module mounted on a rear side of the outer cover to be contacted therewith and including a plurality of touch sensors, wherein a touch unit is formed in an opening of a rear side of the outer cover that contacts to the touch sensor and is elastically deformed with ease when touched by a user to transfer the pressure to the touch sensor.