Touch Sensor Force Response Normalization via Compressible Foam Cushion
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Solution Overview
Problem
Existing touch sensors face challenges in providing uniform capacitance responses across different locations due to varying force applications, leading to inconsistent touch detection and proximity sensing.
Innovation Solution
A touch screen device comprising a controller, a force sensing layer, a cushion layer made of compressible foam material, and a reference layer with discrete raised areas, which normalizes capacitance responses by ensuring uniform distance between the force sensing and reference layers across the touch-sensitive area, using a cushion layer that compresses and returns to its original thickness and a reference layer with varying density and dimples to distribute force uniformly.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If a traditional touch sensor structure is used, then the device is simple in structure, but the capacitance response varies across different locations leading to inconsistent touch detection
Solution Approach 1:
The reference layer incorporates discrete raised areas with varying heights and densities across different regions of the touch-sensitive area. These localized structural variations compensate for non-uniform force distribution, ensuring consistent capacitance responses across all locations without requiring complete structural redesign
Solution Approach 2:
A cushion layer comprising compressible foam material is introduced between the force sensing layer and the reference layer. This intermediary layer distributes applied forces more uniformly across the reference layer, reducing location-dependent variations in capacitance response while maintaining overall system simplicity
2Measurement precision
If the reference layer has uniform structure, then the manufacturing is simple, but the capacitance response is not normalized across different locations
Solution Approach 1:
The reference layer features discrete raised areas with spatially varying heights and densities - higher density and greater heights in center regions, lower density and smaller heights in peripheral regions. This localized differentiation normalizes capacitance responses across the touch surface while using standard manufacturing techniques
Solution Approach 2:
The reference layer structure utilizes variations in the physical parameters of the raised areas (height, density, spacing) to achieve capacitance normalization. By adjusting these parameters across different regions, the system compensates for non-uniform force application without changing the fundamental layer structure
3Stability of the object's composition
If the cushion layer is made rigid, then the structural stability is high, but the force distribution across locations is non-uniform
Solution Approach 1:
The cushion layer uses compressible foam material that changes its mechanical properties under applied force. This material allows dynamic adjustment of force distribution - remaining stable in structure while becoming more compliant during operation to achieve uniform force transmission across all locations
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution ensures uniform capacitance responses across the touch screen, enhancing the accuracy and reliability of touch and proximity detection by normalizing the force sensing across all locations, thereby improving user interaction with touch-sensitive devices.
Implementation Method 1
a cushion layer between the force sensing layer and the reference layer, the cushion layer comprising a foam material that is configured to compress under applied force and to expand toward an original thickness when the applied force is released
Implementation Method 2
the processor configured to detect a capacitance between locations of a force sensing layer and corresponding locations of a reference layer spaced from the force sensing layer responsive to an initiated voltage
Data Source
AI summary
In one embodiment, a touch screen device includes a controller, a force sensing layer, a cushion layer, and a reference layer. The controller includes a processor to determine a distance between the force sensing layer and the reference layer. The cushion layer is between the force sensing layer and the reference layer. The cushion layer may include a plurality of holes at selected locations devoid of material of which the cushion layer is made. The reference layer may include a plurality of raised areas at selected locations.


