Dynamic Suspension Touch Sensor with Snap Dome Haptic Feedback

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Solution Overview

Problem

Existing clickable touchpads face challenges in providing tactile feedback without unnecessary button clicks, managing haptic actuators' size and power consumption, and maintaining structural integrity in device housings, especially for large touchpads.

Innovation Solution

A dynamic suspension system for touch sensors that includes flex arms and snap dome switches, allowing movement only when desired, and a mechanical lockout system to selectively enable or disable tactile feedback based on detected conditions, using a combination of capacitive touchpad technology and mechanical components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If haptic actuators are used to provide tactile feedback in large touchpads, then tactile feedback is improved, but device size, power consumption, and cost increase

Engineering Contradiction:
Improvetactile feedbackVSAvoidpower consumption
Core Design Contradiction:
Ease of operationVSUse of energy by moving object

Solution Approach 1:

The patent replaces active haptic actuators with a passive mechanical suspension system using flex arms and snap dome switches. The snap domes provide tactile feedback through their inherent mechanical snap-through action when activated, eliminating the need for powered haptic actuators while maintaining the tactile click sensation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent extracts and removes the haptic actuator component from the system entirely. Instead of using powered actuators to create tactile feedback, the design relies on the passive mechanical properties of the snap dome switches and flex arm suspension system to provide the desired tactile response.

Inventive Principle:
Principle #2Taking out (Extraction)

2Ease of operation

If haptic actuators are used to provide tactile feedback, then tactile feedback is improved, but device complexity and manufacturing cost increase

Engineering Contradiction:
Improvetactile feedbackVSAvoidsystem complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent replaces complex powered haptic actuator systems with simple passive mechanical components - flex arms and snap dome switches. The snap domes provide tactile feedback through their inherent mechanical snap-through action, eliminating motors, controllers, and power management circuitry while maintaining the tactile click sensation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent uses inexpensive snap dome switches and flex arm components instead of expensive haptic actuators. These simple mechanical parts are cost-effective to manufacture and assemble, reducing overall device complexity and manufacturing cost while providing the necessary tactile feedback function.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Ease of operation

If a movable touchpad is used to provide tactile feedback, then tactile feedback is improved, but structural integrity of device housing deteriorates

Engineering Contradiction:
Improvetactile feedbackVSAvoidstructural integrity
Core Design Contradiction:
Ease of operationVSStrength

Solution Approach 1:

The patent segments the touchpad into multiple independent zones, each with its own snap dome switch and flex arm suspension. This allows localized movement and tactile feedback in specific clickable areas while the rest of the touchpad surface remains stable and supported, preserving the overall structural integrity of the device housing.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies the movable suspension mechanism only to specific clickable zones of the touchpad rather than the entire surface. Each clickable area has its own flex arm and snap dome assembly, allowing localized tactile feedback while maintaining structural stability in non-clickable areas, thus preserving housing integrity.

Inventive Principle:
Principle #3Local quality

4Adaptability or versatility

If button click is enabled in all modes, then tactile feedback availability is improved, but unnecessary button clicks occur when button press is not available

Engineering Contradiction:
Improvetactile feedback availabilityVSAvoidunnecessary button clicks
Core Design Contradiction:
Adaptability or versatilityVSObject-generated harmful factors

Solution Approach 1:

The patent implements a dynamic suspension system where the flex arms can be selectively suspended or released based on operational mode. The controller suspends the flex arms during modes where button presses are not available, preventing unnecessary clicks, and releases them during modes where tactile feedback is appropriate, providing adaptive tactile feedback availability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The controller monitors the operational state and dynamically controls the suspension system accordingly. By providing feedback about the current mode to the suspension control, the system enables tactile feedback only when appropriate and prevents unnecessary button clicks during modes where button presses are not available.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables precise tactile feedback emulation and efficient haptic actuator usage, reducing unnecessary button clicks and structural impact, while maintaining device integrity by allowing movement only when needed and providing context-specific tactile responses.

Implementation Method 1

a flexible printed circuit board (FPC) having a first surface, a second surface, and a plurality of flex arms extending from the first surface

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

a plurality of snap dome switches disposed underneath the FPC and each having a respective post extending through a respective hole in the FPC

Methodology Applied
Scientific EffectSnap-through mechanism: Spring

Implementation Method 3

capacitive touchpad technology

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS10719161B2Dynamic suspension and passive haptic feedback for touch sensors
Publication Date: 2020.07.21 CIRQUE CORP
  • US10719161B2 patent drawing
  • US10719161B2 patent drawing
  • US10719161B2 patent drawing

AI summary

Systems and methods for providing a touch sensor include a dynamic suspension system to enable the touch sensor to emulate the tactile sensation that a user feels when using pushbutton switches, wherein a touch sensor is combined with at least one snap dome and a post inside the snap dome to keep the touch sensor rigid until the touch sensor is allowed to be displaced when a force is applied, and then the post is retracted or released to enable movement of the touch sensor and the snap dome are disclosed. Also disclosed are systems and methods for a clickable touchpad that enables the clickable function to be selectively locked or unlocked in accordance with detected or sensed conditions are disclosed.