Touch Substrate Joint Exposure for Mura Reduction

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Solution Overview

Problem

The manufacturing of large-size touch substrates is complicated due to the limitations of mask plate size, leading to multiple joint exposures and increased costs, and results in joint mura phenomenon, which decreases the display effect of touch panels.

Innovation Solution

A method involving the use of negative photoresists and specific mask patterns for multiple joint exposure processes to form electrode and insulating layers, reducing the width of joint exposure areas and eliminating the need for shielding strips, thereby minimizing joint mura phenomenon and improving display quality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If multiple joint exposures are performed to manufacture large-size touch substrates, then the display area size is increased, but the manufacturing complexity and cost increase

Engineering Contradiction:
Improvedisplay area sizeVSAvoidmanufacturing process complexity
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The patent divides the large-size touch substrate manufacturing into multiple exposure processes using the same mask plate. The mask plate is used to expose multiple regions of the substrate in sequence, with each exposure forming electrode patterns in a specific region. This segmentation allows the use of a single, manageable mask plate to create patterns across a large substrate area, reducing the complexity of handling and manufacturing multiple different mask plates.

Inventive Principle:
Principle #1Segmentation

2Area of stationary object

If multiple joint exposures are performed to manufacture large-size touch substrates, then the display area size is increased, but the manufacturing cost increases

Engineering Contradiction:
Improvedisplay area sizeVSAvoidmanufacturing cost
Core Design Contradiction:
Area of stationary objectVSEase of manufacture

Solution Approach 1:

The patent makes the mask plate universal by using it for multiple exposure processes on the same substrate. The mask plate is not discarded after a single use but is reused to expose different regions of the substrate in subsequent steps. This multi-functionality reduces the need for multiple specialized mask plates, thereby lowering manufacturing costs while still enabling large-size display area production.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Area of stationary object

If traditional exposure methods are used for large-size substrates, then the display area is increased, but joint mura phenomenon increases and display effect decreases

Engineering Contradiction:
Improvedisplay area sizeVSAvoidjoint mura phenomenon
Core Design Contradiction:
Area of stationary objectVSManufacturing precision

Solution Approach 1:

The patent applies local quality by using positive photoresist in the repeated exposure area to specifically address the joint region, while using negative photoresist in non-repeated exposure areas. The positive photoresist in the repeated exposure area ensures that the joint regions receive proper exposure and develop uniformly, preventing the joint mura phenomenon. This localized differentiation of photoresist types allows precise control over the quality of different regions, particularly the critical joint areas, thereby improving overall display uniformity.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method significantly reduces joint mura phenomenon, enhances the display effect of touch panels, and simplifies the manufacturing process by reducing the need for multiple mask plates, thereby lowering costs and improving electrical performance.

Implementation Method 1

performing a first joint exposure process based on a first negative photoresist on the base substrate

Methodology Applied
Scientific EffectPhotopolymerization: Photopolymerisation

Implementation Method 2

depositing a first conductive film on a base substrate

Methodology Applied
Scientific EffectPhysical vapor deposition: Physical Vapour Deposition

Data Source

PatentUS11281098B2Touch substrate, manufacturing method thereof and display apparatus
Publication Date: 2022.03.22 HEFEI XINSHENG OPTOELECTRONICS TECH CO LTD
  • US11281098B2 patent drawing
  • US11281098B2 patent drawing
  • US11281098B2 patent drawing

AI summary

The present discloses is related to a method for manufacturing a touch substrate. The method of manufacturing the touch substrate may include depositing a first conductive film on a base substrate; performing a first joint exposure process based on a first negative photoresist on the base substrate on which the first conductive film was deposited to form a first electrode layer; forming an insulating layer on the base substrate on which the first electrode layer was formed; depositing a second conductive film on the base substrate on which the insulating layer was formed; and performing a second joint exposure process based on a second negative photoresist on the base substrate on which the second conductive film was deposited to form a second electrode layer.