Microcontroller Lighting Switch With Touchless Dimming Control

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Solution Overview

Problem

Existing electronic switches, particularly mechanical and infrared sensor-based solutions, face limitations in safety, efficiency, and user convenience for controlling lighting and electrical appliances, especially in environments prone to gas explosions and contamination risks.

Innovation Solution

A microcontroller-based electronic switch that utilizes a detection means to convert external control signals into message-carrying sensing signals, controlling a controllable semiconductor switching element for on/off and dimming functions, ensuring safe and efficient power transmission without manual contact.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a mechanical-type electric switch is used for on/off control, then the switching operation is simple and reliable, but electric sparks are generated that can ignite gas explosions

Engineering Contradiction:
Improveswitching reliabilityVSAvoidelectric sparks
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent replaces the mechanical switch system with a solid-state electronic switch system. Instead of using mechanical contacts that physically engage and disengage (causing sparks), the invention uses semiconductor devices (triacs, transistors) controlled by electronic circuits to achieve switching. The microcontroller-based control system generates gate signals to turn the triacs on and off without mechanical contact, thereby eliminating electric sparks while maintaining switching reliability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces an intermediary control system between the power source and the load. The microcontroller and its associated circuits act as an intermediary that controls the switching of power transmission without direct mechanical contact. The infrared sensor serves as an intermediary for touchless control detection, and the triac gate circuit serves as an intermediary to control the main power flow, preventing harmful spark generation at the switching point.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If a mechanical toggle or spring button is used for manual operation, then the operation is straightforward, but hand contact causes contamination in environments like kitchens and hospitals

Engineering Contradiction:
Improveoperation simplicityVSAvoidcontamination
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The patent replaces the mechanical touch-based operation system with an optical sensing system. Instead of requiring physical contact with mechanical toggles or buttons, the invention uses an infrared sensor to detect hand movements or gestures in the air. The microcontroller processes these optical signals to trigger switching operations, maintaining ease of operation while eliminating the need for hand contact and associated contamination risks.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces an infrared sensor as an intermediary detection device between the user and the switch control. This intermediary captures optical information from hand movements without requiring physical contact. The sensor acts as a mediator that translates optical gestures into control signals for the microcontroller, enabling touchless operation that prevents contamination while preserving operational simplicity.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Object-affected harmful factors

If an infrared sensor is used for touchless control, then hand contact contamination is avoided, but the sensor construction and circuit design become complicated

Engineering Contradiction:
Improvecontamination avoidanceVSAvoidsensor construction complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent implements multi-functionality by integrating the infrared sensor into a comprehensive microcontroller-based control system that handles multiple tasks: infrared signal detection, zero-crossing detection, dimming control, and on/off switching. The microcontroller serves as a universal processing unit that manages all control functions through software programming, reducing the need for separate complex circuitry for each function and simplifying the overall construction while maintaining contamination avoidance.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges multiple control functions into a single integrated system. The infrared sensor, zero-crossing detector, triac control circuits, and microcontroller are combined into one unified control apparatus. This consolidation reduces the number of separate components and interconnections needed, simplifying the overall construction and circuit design while maintaining the touchless control capability that prevents contamination.

Inventive Principle:
Principle #5Merging (Combining)

4Object-affected harmful factors

If a solid-state electronic switch is used instead of mechanical switch, then electric arcs are avoided, but the control circuit design becomes more complex

Engineering Contradiction:
Improveelectric arcsVSAvoidcontrol circuit complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent replaces the simple mechanical switch circuit with a solid-state electronic control system. Instead of direct mechanical contact, the invention uses triacs controlled by gate signals from a microcontroller. The control circuit includes zero-crossing detection for synchronized switching and infrared sensor integration for touchless operation. While this eliminates electric arcs, the microcontroller-based software control simplifies the overall system by integrating multiple functions into a single programmable device.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces several intermediary components to manage the complexity of solid-state control. The zero-crossing detector acts as an intermediary to synchronize switching with the AC waveform, preventing harmful arcs. The microcontroller serves as a central intermediary that processes infrared signals, generates appropriate gate signals for the triacs, and manages dimming control. These intermediaries organize the control logic in a systematic way that reduces overall system complexity despite the advanced solid-state components.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS10827590B2Microcontroller-based multifunctional electronic switch and lighting apparatus having the same
Publication Date: 2020.11.03 VAXCEL INTERNATIONAL CO LTD
  • US10827590B2 patent drawing
  • US10827590B2 patent drawing
  • US10827590B2 patent drawing

AI summary

A microcontroller based multifunctional electronic switch uses an external control device design for generating, detecting and converting an external control signal into a message carrying sensing signal interpretable and executable to a microcontroller. Based on a signal format of said message carrying sensing signal received said microcontroller operates to perform at least an on/off switch control mode, a dimming control mode and an illumination level switching control mode. When said signal format of said message carrying sensing signal detected is a short voltage signal, said microcontroller operates to perform said on/off control mode. When said signal format of said message carrying sensing signal detected is a long voltage signal said microcontroller operates to perform said dimming control mode. When said signal format of said message carrying sensing signal detected is a constant voltage signal, said microcontroller operates to perform said illumination level switching control mode.