Touchpad Joint Design for High Display Ratio

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Solution Overview

Problem

Conventional touch display devices have a reduced display screen ratio due to the presence of non-display areas formed by bent portions of chip on film and touch flexible circuit boards, which are not conducive to the development of large-screen touch displays.

Innovation Solution

A display device and manufacturing method that include a touchpad with a main body area and a bonding area on the display side of the display panel, where a joint is used to electrically connect the touchpad and driving chip, and a strengthening layer with higher hardness is applied to prevent warping, allowing for a higher display screen ratio by reducing the non-display areas.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If chip on film and touch flexible circuit board are bent to connect touchpad and driving chip, then electrical connection is achieved, but non-display areas increase reducing display screen ratio

Engineering Contradiction:
Improveelectrical connectionVSAvoiddisplay screen ratio
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent moves the driving chip from the non-display side to the display side of the display panel, changing the spatial dimension of component placement. This allows the chip to be directly connected to the touchpad through a joint on the display side, eliminating the need for bent chip on film and touch flexible circuit boards that previously occupied non-display areas, thus increasing the display screen ratio while maintaining electrical connection reliability

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent creates a joint structure on the display side that replicates the electrical connection function previously achieved through bent circuit boards. This joint serves as a direct connection interface between the touchpad and driving chip, eliminating the need for the traditional bent chip on film structure and its associated non-display areas

Inventive Principle:
Principle #26Copying

2Reliability

If bonding area is made flexible for electrical connection, then connectivity is achieved, but structural integrity deteriorates causing warping

Engineering Contradiction:
ImproveconnectivityVSAvoidstructural integrity
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent applies a strengthening layer with higher hardness specifically in the bonding area where the touchpad connects to the joint. This localized reinforcement maintains the flexibility needed for electrical connection while preventing warping and improving structural integrity. The strengthening layer is strategically placed only where needed, leaving other areas of the touchpad unchanged

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent creates a composite structure in the bonding area by combining the original bonding layer with a strengthening layer that has higher hardness. This composite structure integrates the electrical connection functionality with enhanced mechanical stability, preventing warping while maintaining connectivity. The combination of materials with different properties achieves both flexibility and structural integrity

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS11829538B2Display device and manufacturing method thereof
Publication Date: 2023.11.28 CHENGDU BOE OPTOELECTRONICS TECH CO LTD
  • US11829538B2 patent drawing
  • US11829538B2 patent drawing
  • US11829538B2 patent drawing

AI summary

The present disclosure provides a display device and a manufacturing method thereof. In an embodiment, the display device includes a display panel, a touchpad and a joint. The touchpad is located on a display side of the display panel and includes a main body area and a bonding area. The joint is arranged on a side of the display panel facing the touchpad and is configured to electrically connect the touchpad and a driving chip. A side of the bonding area facing the display panel is configured to be joined with the joint.