Aircraft Tow-Bar Fitting With Separate Linear and Torque Fuses

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing tow-bar fittings on aircraft landing gear frequently fail under non-damaging loads due to false failures, lacking differentiation between linear and torque loads, and there is a need for a mechanism that protects the gear without significant cost or weight increase.

Innovation Solution

A tow-bar fitting with separate fuse members for linear and torque loads, designed to fail at different thresholds, and includes buffers to manage rotational movements and vibrations, ensuring protection against excess loads while maintaining mechanical simplicity and weight efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If separate fuse members are used for linear and torque loads, then false failures are reduced by differentiating load types, but the device complexity increases

Engineering Contradiction:
Improvefalse failure rateVSAvoidfuse member configuration
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The first and second fuse members are merged into a single integrated tow-bar fitting assembly, sharing common mounting structures and load transmission paths. This merging approach allows separate fuse members to function independently while maintaining overall structural simplicity and avoiding significant increases in device complexity.

Inventive Principle:
Principle #5Merging (Combining)

2Manufacturing precision

If separate fuse members with different thresholds are implemented, then protection precision is improved, but manufacturing complexity and cost increase

Engineering Contradiction:
Improveload threshold differentiationVSAvoidmanufacturing complexity
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The fuse members are differentiated by parameter changes in their design specifications, such as cross-sectional area, material properties, or geometric configuration, which directly determine their respective load thresholds. These parameter changes are implemented through standard manufacturing variations rather than complex custom fabrication processes.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS12509245B2Tow-bar fitting
Publication Date: 2025.12.30 AIRBUS OPERATIONS LTD
  • US12509245B2 patent drawing
  • US12509245B2 patent drawing
  • US12509245B2 patent drawing

AI summary

A tow-bar fitting for connecting a tow-bar to an aircraft landing gear is disclosed including a tow-bar attachment to which, in use, the tow-bar is coupled. The tow-bar fitting also includes a first fuse member via which linear loads but not torque loads are transmitted from the tow-bar attachment to the rest of the landing gear. The first fuse member is configured to fail at a predetermined linear load threshold. The tow-bar fitting includes a second fuse member via which torque loads are transmitted from the tow-bar attachment to the rest of the landing gear. The second fuse member is configured to fail at a predetermined torque load threshold. A method of towing an aircraft is also disclosed.