Towed Sensor Assembly for Low-SWAP UAV Backup Communications

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

UAVs face interference from their own motor noise, making it difficult to receive audio and magnetic signals, and existing backup communication systems are power and weight intensive.

Innovation Solution

A towed sensor assembly connected to the UAV at a distance to minimize interference from motor noise, using magnetic or audio sensors that weigh within SWAP constraints and communicate via wired or wireless connections.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the sensor is positioned close to the UAV for compact deployment, then the device complexity is reduced, but the sensor receives interference from motor noise

Engineering Contradiction:
Improvesensor positioning complexityVSAvoidmotor noise interference
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

The patent transitions from horizontal integration (mounting sensor on the UAV body) to vertical separation (towing sensor behind the UAV at a distance). This dimensional change in spatial arrangement allows the sensor to be positioned in a location with reduced motor noise interference while maintaining system compactness through the towing mechanism.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The towing mechanism acts as an intermediary between the UAV and the sensor, enabling the sensor to be positioned at an optimal distance from the motor noise source. This intermediary structure allows the sensor to operate in a quieter acoustic environment while still being part of the UAV system.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If existing backup communication systems are used, then communication reliability is improved, but power consumption and weight increase

Engineering Contradiction:
Improvecommunication reliabilityVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The UAV's motor noise, which is typically a harmful byproduct, is repurposed as the communication signal carrier. The motor's acoustic emissions naturally encode position and velocity information, eliminating the need for separate communication transmitters and reducing overall power consumption while maintaining communication reliability.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent converts the harmful motor noise into a useful communication resource. By treating the motor's acoustic emissions as the communication channel, the system transforms a detrimental factor into a beneficial one, reducing the need for additional power-intensive communication equipment.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Speed

If RF communication is used in contested environments, then communication speed is maintained, but the system becomes vulnerable to jamming

Engineering Contradiction:
Improvecommunication speedVSAvoidresistance to jamming
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The patent replaces electromagnetic (RF) communication with acoustic communication through motor noise analysis. This substitution moves the communication domain from the electromagnetic spectrum to the acoustic domain, making the system immune to RF jamming while maintaining the ability to extract position and velocity information in real-time.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances signal reception up to 100 m away while adhering to UAV size, weight, and power limits, providing a secondary communication system that is resilient to RF jamming.

Implementation Method 1

a sensor that acts as a receiver for the UAV. The sensor receives a signal from a transmission source other than the UAV... wherein the received signal from the transmission source is magnetic or audio

Methodology Applied
Scientific EffectMagnetic field detection: Magnetic Field

Data Source

PatentUS12431962B2Towed sensor to aid low swap backup communications
Publication Date: 2025.09.30 THE BOEING CO
  • US12431962B2 patent drawing
  • US12431962B2 patent drawing
  • US12431962B2 patent drawing

AI summary

A secondary communication system for an unmanned aerial vehicle (UAV) is provided. The secondary communication system comprises at least one motor on the UAV and a motor controller in each motor that generates a signal from noise generated by the motor. A connector is configured to connect a towed sensor assembly to the UAV. A sensor acts as a receiver for the UAV, wherein the sensor receives a signal from a transmission source other than the UAV. The sensor is towed on the connector at a distance from the UAV sufficient to prevent or minimize interference of the received signal by the noise generated by the motor.