Automatic Towel Dispenser Control for Adaptive Towel Length

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Automatic towel dispensers often dispense either insufficient or excessive amounts of towel, leading to user inconvenience and waste, as they typically provide a full length followed by a delay before allowing another dispense cycle, which may not align with individual user needs.

Innovation Solution

A controlled automatic towel dispenser system that initiates with a full length dispense followed by partial lengths in subsequent cycles based on user request timing, using a processor-controlled motor mechanism to manage towel length and conserve towel usage, allowing users to request additional amounts as needed.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a full length of towel is dispensed in every dispense cycle, then the user's needs are always met, but excessive towel is wasted

Engineering Contradiction:
Improvetowel sufficiencyVSAvoidtowel waste
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The dispenser dynamically adjusts the towel length dispensed based on real-time user behavior patterns. After detecting multiple user requests within a short time period, the system transitions from dispensing full length towels to dispensing partial length towels, optimizing the balance between meeting user needs and conserving towel material.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system incorporates feedback mechanisms that monitor user interaction patterns with the dispenser. By tracking the timing and frequency of user requests, the dispenser learns when to provide full length towels and when partial lengths are sufficient, continuously improving towel conservation while maintaining user satisfaction.

Inventive Principle:
Principle #23Feedback

2Loss of substance

If a delay is imposed between dispense cycles, then excessive towel dispensing is prevented, but user convenience is reduced

Engineering Contradiction:
Improvetowel conservationVSAvoiduser convenience
Core Design Contradiction:
Loss of substanceVSEase of operation

Solution Approach 1:

The dispenser performs preliminary analysis of user request patterns before determining the appropriate towel length. By proactively identifying users who frequently request towels in quick succession, the system prepares to dispense partial lengths in advance, eliminating the need for noticeable delays while still conserving towel material.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system implements periodic monitoring of user requests at optimized intervals rather than using fixed delays. This periodic action allows the dispenser to respond efficiently to user needs while maintaining towel conservation, adapting the monitoring rhythm based on observed usage patterns.

Inventive Principle:
Principle #19Periodic action

3Loss of substance

If the dispenser provides estimated average towel length, then towel waste is reduced, but some users receive insufficient towel

Engineering Contradiction:
Improvetowel conservationVSAvoidtowel sufficiency
Core Design Contradiction:
Loss of substanceVSReliability

Solution Approach 1:

The dispenser transitions from static estimated towel lengths to dynamic adaptive lengths. The system continuously adjusts the dispensed towel length based on real-time user behavior data, ensuring that each user receives the appropriate amount needed while minimizing waste across the user population.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the parameter of towel length from a fixed estimated value to a variable value that adapts based on user patterns. By modifying this key parameter dynamically, the dispenser optimizes both towel sufficiency for individual users and overall conservation across all users.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS7594622B2Method and apparatus for controlling a dispenser to conserve towel dispensed therefrom
Publication Date: 2009.09.29 ALWIN MFG CO INC
  • US7594622B2 patent drawing
  • US7594622B2 patent drawing
  • US7594622B2 patent drawing

AI summary

Towel dispensing methods and automatic towel dispensers permitting conservation of the overall amount of towel dispensed. The towel dispensing methods and towel dispensers limit the amount of towel dispensed in dispense cycles which occur shortly after an initial dispense cycle. The user is provided with sufficient towel to meet the user's needs while reducing overall towel usage and limiting towel waste.