Tower-Mounted V-Panel Heat Exchanger for Passive Wind Turbine Cooling

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Solution Overview

Problem

Wind turbines face inefficiencies in heat exchange due to limited ambient heat exchange opportunities, often requiring active cooling methods like fans, which increase operational costs and vulnerability, especially with tower-mounted heat exchangers that are partially sheltered and less effective.

Innovation Solution

A wind turbine design featuring a tower-mounted heat exchange structure with sets of planar panels arranged in a V-shape, extending out from the tower at angles between 5° and 175°, allowing natural airflow for cooling without the need for artificial air streams, thereby optimizing heat dissipation regardless of wind direction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If roof-mounted heat exchangers are used on the nacelle, then heat exchange efficiency is improved when facing the wind, but the heat exchangers require active cooling fans and become vulnerable to damage

Engineering Contradiction:
Improveheat exchange efficiencyVSAvoidvulnerability to damage
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The heat exchange panels are arranged in a V-shape configuration extending outward from the tower at an angle between 30-60 degrees, transitioning from a horizontal roof-mounted arrangement to a three-dimensional angular configuration. This spatial reconfiguration allows the panels to intercept wind from multiple directions simultaneously, maintaining effective heat exchange without requiring active cooling fans, thereby improving reliability by eliminating vulnerable moving parts.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If active cooling fans are used to create forced air flow through heat exchangers, then cooling efficiency is improved, but operational costs increase and the system becomes more vulnerable

Engineering Contradiction:
Improvecooling efficiencyVSAvoidoperational costs
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The V-shaped panel configuration passively utilizes natural wind flow to achieve effective cooling. The angular arrangement creates self-induced air flow through the panels as wind passes over the tower, eliminating the need for energy-consuming fans while maintaining adequate cooling performance. This passive cooling approach reduces operational costs and eliminates the reliability issues associated with active cooling components.

Inventive Principle:
Principle #25Self-service

3Temperature

If heat exchangers are arranged side-by-side facing one direction on the nacelle, then heat exchange is optimized for that direction, but cooling effectiveness is reduced when wind direction changes

Engineering Contradiction:
Improveheat exchange effectivenessVSAvoidresponse to varying wind directions
Core Design Contradiction:
TemperatureVSAdaptability or versatility

Solution Approach 1:

The heat exchange panels are arranged in an asymmetric V-shape configuration with panels extending at angles between 30-60 degrees from the tower surface. This asymmetric angular arrangement ensures that at least one panel surface is always favorably oriented toward the wind regardless of wind direction, providing consistent heat exchange effectiveness across varying wind conditions without requiring active adjustment mechanisms.

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design achieves effective cooling by ensuring a minimum combined panel area is oriented into the wind, reducing operational costs and enhancing reliability by utilizing natural airflow, thus improving the efficiency and reliability of the cooling process.

Implementation Method 1

a flow of ambient air can travel transversely trough the panel

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 2

heat exchange structure with a set of panels... cooling the set of panels by a natural flow of air

Methodology Applied
Scientific EffectHeat conduction: Conduction (thermal)

Data Source

PatentUS10018188B2Wind turbine with a tower-mounted heat exchange structure
Publication Date: 2018.07.10 VESTAS WIND SYSTEMS AS
  • US10018188B2 patent drawing
  • US10018188B2 patent drawing
  • US10018188B2 patent drawing

AI summary

A wind turbine with a tower; a nacelle supported by said tower; at least one unit to be cooled and arranged in the tower or the nacelle; a tower mounted heat exchange structure arranged outside the nacelle and tower; and a circuit facilitating a flow of a fluid medium between the at least one unit and the heat exchange structure. To improve thermal convection with the ambient space, the heat exchange structure comprises a set of panels mutually angled and extending outwards from the tower such that a flow of ambient air can pass transversely trough the panels and thereby cool the unit.