Industrial Tower Waste Extraction via High-Pressure Vacuum
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Solution Overview
Problem
Traditional methods for removing waste materials from industrial sites, such as chemical reaction towers, are inefficient and often contaminate the environment due to limited access and the heterogeneous nature of the waste, which includes solids, liquids, and particulates.
Innovation Solution
A system utilizing high-pressure vacuums to extract waste materials through a manifold and material collector, with a fluid flow attenuating filter to minimize environmental contamination, allowing for continuous removal and efficient handling of diverse waste forms.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If traditional methods (shovels, carts, dump trucks) are used to remove waste materials, then the equipment is simple and easy to operate, but the removal efficiency is low and environmental contamination occurs due to limited access and heterogeneous waste nature
Solution Approach 1:
The patent applies pneumatic principles by using a high-pressure vacuum system to extract waste materials from industrial towers. The vacuum system includes a vacuum source, collection vessels, and piping that work together to remove heterogeneous waste (solids, liquids, emulsions) efficiently without environmental contamination, directly addressing the productivity issue while accepting increased system complexity
Solution Approach 2:
The system changes the pressure parameter by creating a high-pressure vacuum environment that enables continuous waste removal. The vacuum pressure differential drives the extraction of diverse waste forms from hard-to-reach areas of industrial towers, significantly improving removal efficiency compared to traditional mechanical methods
2Reliability
If high-pressure vacuum systems are used to extract waste materials continuously, then waste removal efficiency and environmental protection are improved, but the device complexity and initial requirements increase
Solution Approach 1:
The patent introduces intermediary components including collection vessels positioned between the vacuum source and the industrial tower, and filters positioned between the vacuum system and the environment. These intermediaries manage the complexity by providing containment and filtration functions, ensuring reliable environmental protection while organizing the complex vacuum system into manageable segments
3Ease of operation
If traditional mechanical removal methods are used, then the system is simpler, but access to waste materials in industrial towers is limited and removal is discontinuous
Solution Approach 1:
The pneumatic vacuum system provides continuous access to waste materials throughout the industrial tower by creating a pressure differential that draws waste materials from all levels and zones continuously, eliminating the discontinuous operation inherent in mechanical methods while requiring sophisticated system control
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The system enables efficient, continuous removal of waste materials from industrial environments with minimal environmental contamination, effectively managing access challenges and handling various waste states.
Implementation Method 1
a high-pressure vacuum source pneumatically coupled to the material collector and positioned to generate a high-pressure vacuum of a fluid flow through the interior of the material collector to extract a majority of the undesired material from the reaction vessel
Implementation Method 2
The fluid flow attenuating filter may be positioned to attenuate sound of the high-pressure vacuum of the fluid flow prior to exhaustion of the fluid flow into ambient environment
Data Source
AI summary
Systems, methods, apparatuses, and devices for removal of undesired materials are disclosed. Production of desired materials may result in the production of undesired materials. The systems, methods, apparatuses, and devices, may provide for removal of the undesired materials from various environments (e.g., industrial, commercial, residential, natural, etc.). The undesired materials may be removed in a substantially continuous manner and may limit or prevent contamination of an ambient environment with the undesired materials. The undesired materials may be removed with high-pressure vacuum through a fluid flow path that keeps the undesired materials from the ambient environment.