Toy Aircraft Thrust Vectoring via Gate Array Control

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Solution Overview

Problem

Existing toy aircraft lack efficient flight control mechanisms, relying on traditional movable aerodynamic control surfaces, which can be cumbersome and limit maneuverability.

Innovation Solution

The integration of a gate array-based control circuit that regulates current to propulsion units, enabling differential thrust for flight control, allowing the aircraft to be controlled solely by varying thrust output from multiple motors, potentially omitting the need for traditional control surfaces.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If traditional movable aerodynamic control surfaces are used, then the aircraft can be controlled, but the device complexity and weight increase

Engineering Contradiction:
Improveflight controlVSAvoidcontrol surfaces
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent replaces traditional mechanical aerodynamic control surfaces with an electric propulsion system using multiple motors and propellers. The control circuit electronically regulates the speed of each motor to achieve flight control through differential thrust, eliminating the need for mechanical control surfaces and their associated linkages.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The aircraft is divided into multiple independent propulsion units, each with its own motor and propeller. The control system segments the thrust output by independently controlling each motor's speed, allowing precise control of flight parameters through differential thrust distribution across multiple segments.

Inventive Principle:
Principle #1Segmentation

2Ease of operation

If traditional movable aerodynamic control surfaces are used, then the aircraft can be controlled, but the weight increases

Engineering Contradiction:
Improveflight controlVSAvoidcontrol surfaces
Core Design Contradiction:
Ease of operationVSWeight of moving object

Solution Approach 1:

The patent replaces heavy mechanical control surfaces with lightweight electric motors and electronic control circuits. The propulsion system uses multiple small motors mounted on the wings, controlled by an electronic circuit that regulates current distribution, significantly reducing the weight compared to traditional control surface mechanisms.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Adaptability or versatility

If differential thrust control is implemented, then maneuverability improves, but the control system complexity increases

Engineering Contradiction:
ImprovemaneuverabilityVSAvoidcontrol circuit
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The control circuit performs multiple functions: it regulates the speed of all motors for forward flight control, creates differential thrust for turning, and can individually control motors for hovering and positioning. This multi-functional approach achieves high maneuverability while keeping the control system relatively simple compared to having separate mechanisms for each control function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution provides precise control over pitch, yaw, and roll, enhancing maneuverability and stability, potentially reducing the complexity and weight associated with traditional control surfaces.

Implementation Method 1

at least one propulsion unit mounted to the airframe. The at least one propulsion unit may be operable to propel the toy aircraft

Methodology Applied
Scientific EffectElectromagnetic conversion: Electromagnetic Induction

Implementation Method 2

The gate array may be configured to control operation of the propulsion unit to control flight of the toy aircraft

Methodology Applied
Scientific EffectElectrical resistance control: Electrical Resistance

Data Source

PatentUS7275973B2Toy aircraft
Publication Date: 2007.10.02 MATTEL INC
  • US7275973B2 patent drawing
  • US7275973B2 patent drawing
  • US7275973B2 patent drawing

AI summary

A toy aircraft may include an airframe, which may include a fuselage and a wing assembly. The toy aircraft may include at least one propulsion unit mounted to the airframe. The at least one propulsion unit may be operable to propel the toy aircraft. The toy aircraft may include at least one energy source mounted to the airframe. The toy aircraft may include a controller mounted to the airframe. The controller may couple the energy source to one or more of the at least one propulsion unit. The controller may include a gate array, which may be configured to control operation of the propulsion unit to control flight of the toy aircraft.