Toy Base with Bays for Non-Interlocking Blocks

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Solution Overview

Problem

Existing toy construction block systems require specially formed interlocking blocks, which increase manufacturing costs and can be difficult for younger children or individuals with disabilities to manipulate, limiting their play value and stability.

Innovation Solution

A base system with bays of varying configurations that can receive and support non-interlocking cubic blocks, allowing for the creation of stable structures using a kit that includes bases, inserts, and blocks, enhancing play value and stability without the need for interlocking connectors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If interlocking connectors are added to blocks, then structural stability is improved, but device complexity and manufacturing cost increase

Engineering Contradiction:
Improvestructural stabilityVSAvoidblock complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The system separates the stabilizing function from the building blocks by introducing separate base units with bay structures. The bases provide the interlocking and stabilizing functions through their bay configurations, while the blocks remain simple cubic shapes. This segmentation allows blocks to be manufactured independently without complex connectors.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The base units act as intermediary elements between the blocks and the ground. The bases with their bay structures provide the necessary stability and interlocking mechanisms, mediating between the simple blocks and the requirements for structural stability. The bases can be configured in rows or grids to support multiple blocks simultaneously.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Stability of the object's composition

If interlocking connectors are added to blocks, then structural stability is improved, but ease of manufacture deteriorates

Engineering Contradiction:
Improvestructural stabilityVSAvoidmanufacturing cost
Core Design Contradiction:
Stability of the object's compositionVSEase of manufacture

Solution Approach 1:

The manufacturing process is segmented into producing simple cubic blocks and separate base units independently. The blocks can be manufactured using conventional molding or carving processes without complex features, while the bases are manufactured separately with their bay structures. This segmentation simplifies both manufacturing processes compared to creating complex interlocking blocks.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system uses simple, easily manufactured cubic blocks that can be produced at low cost through conventional methods. The bases, while more complex, are designed to be manufactured efficiently in rows or grids. The simplicity of the blocks allows for economical production and disposal if needed, focusing on the functional bases for stability.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Stability of the object's composition

If interlocking connectors are added to blocks, then structural stability is improved, but ease of operation deteriorates

Engineering Contradiction:
Improvestructural stabilityVSAvoidmanipulation difficulty
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The manipulation function is segmented from the blocks themselves and transferred to the base units. The simple cubic blocks remain easy to grasp and manipulate with adult hands or children's hands, while the bases with their bay structures provide the stability and interlocking functions. This segmentation allows for easy operation of the blocks without requiring complex hand dexterity for interlocking mechanisms.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The bases serve as intermediary structures that mediate between the simple blocks and the user. The bay structures of the bases provide the stability and interlocking functions, while the blocks themselves remain simple and easy to manipulate. The bases can be configured in rows or grids to support multiple blocks, providing stability without requiring complex manipulation of individual blocks.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Ease of operation

If conventional blocks are used without interlocking, then ease of operation is improved, but structural stability deteriorates

Engineering Contradiction:
Improvemanipulation easeVSAvoidstructural stability
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The base units with their bay structures serve as intermediary elements that provide structural stability to conventional blocks. The bases can be configured in rows or grids to support multiple blocks, creating stable structures without requiring the blocks themselves to have interlocking features. This intermediary approach maintains the simplicity and ease of manipulation of conventional blocks while providing the necessary stability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The stability function is moved to a different dimension by introducing base units that extend below the blocks. The bay structures of the bases provide the interlocking and stabilizing functions in the vertical dimension, while the blocks remain simple in the horizontal dimension. This dimensional separation allows conventional blocks to maintain their ease of manipulation while achieving structural stability through the base configurations.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS20240399268A1Apparatus, Method and Kit for Building Structures with Building Blocks
Publication Date: 2024.12.05 MACHIAVERNA ALFRED
  • US20240399268A1 patent drawing
  • US20240399268A1 patent drawing
  • US20240399268A1 patent drawing

AI summary

An apparatus, method and kit for enabling the building of structures. A base is configured to receive at least one building block in a respective bay. The base includes a lip having sides protruding from the base surrounding the bay. The bay is slightly larger than the building block having a predetermined tolerance to allow the block to be received in the bay and supported by the lip so that the received block is retained within the base. The base can include arrangements of the bays in rows, as a corner or as a grid. A ramp or track can be associated with the base. One or more covers or inserts can be arranged over the at least one building block or the base.