Toy Launcher Projectile Checking Housing Assembly

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Solution Overview

Problem

Existing toy launchers lack effective safety features to prevent the insertion of inappropriate objects and ensure operation only with predetermined, appropriately sized projectiles, leading to potential bodily injury and property damage.

Innovation Solution

A toy launch apparatus with an improvised projectile checking housing assembly that includes a step structure and locking mechanism, preventing operation unless an appropriately sized projectile with corresponding features is inserted, utilizing a movable button and catch latch system to ensure proper alignment and size verification.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If multiple improvised projectile checking and locking methods are implemented, then safety and reliability are improved, but device complexity increases

Engineering Contradiction:
ImprovesafetyVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The projectile checking system is divided into multiple independent checking mechanisms: a first checking mechanism that verifies projectile presence and a second checking mechanism that verifies projectile specifications. Each mechanism operates independently through its own sensor and locking control, allowing the system to achieve high reliability through modular redundancy without requiring a single complex checking system.

Inventive Principle:
Principle #1Segmentation

2Manufacturing precision

If a projectile receiving opening with step structure is provided, then manufacturing precision is improved, but device complexity increases

Engineering Contradiction:
Improvemanufacturing precisionVSAvoiddevice complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The projectile receiving opening is pre-formed with a step structure during manufacturing that automatically guides and positions projectiles of correct specifications. This preliminary structural preparation ensures that only properly sized projectiles can be inserted and retained, achieving precise projectile verification through a simple geometric feature rather than complex active checking mechanisms.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If multiple checking mechanisms with separate locking controls are used, then reliability is improved, but ease of operation deteriorates

Engineering Contradiction:
ImprovesafetyVSAvoidease of operation
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

Although there are two independent checking mechanisms with separate locking controls, both locking controls are integrated into a single trigger assembly. The trigger mechanism must simultaneously satisfy both locking control requirements to discharge, merging the operation of multiple safety checks into one unified user action. This maintains ease of operation by requiring only a single trigger pull while ensuring both checking mechanisms are satisfied.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS12038251B2Toy launch apparatus with multiple improvised projectile checking and locking methods
Publication Date: 2024.07.16 HASBRO INC
  • US12038251B2 patent drawing
  • US12038251B2 patent drawing
  • US12038251B2 patent drawing

AI summary

An improvised projectile checking housing assembly having latch button and first and second sidewalls with first and second catch apertures opening as a catch latch recess of elongated structure using an improvised projectile checking spring opening to receive a locking key structure based upon the projectile receiving opening to the improvised projectile checking housing assembly. Alternate rearward translating lock gauge at the backside of a dart drum uses a follower and engaging cam surfaces locking and unlocking a pathway for correct dart alignment. Alternate motorized, non-motorized and pneumatic structures are disclosed with apparatus launch operations moving between checking and non-checking positions.