Toy Vehicle Transfer Station Gravity Carrier Mechanism

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Solution Overview

Problem

Conventional toy vehicle track playsets limit the configurations and entertainment value by requiring intersecting tracks for vehicle transfer, restricting the ability to transfer vehicles between parallel tracks and increasing manufacturing complexity and cost.

Innovation Solution

A transfer station with a support frame, rail, and carrier mechanism that allows toy vehicles to move between parallel tracks using gravity-assisted translation and a retaining mechanism to facilitate seamless transfer between track sections, enhancing configuration options and entertainment value while being cost-effective to manufacture.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If track portions are configured to intersect for vehicle transfer, then vehicle transfer is enabled, but track configuration options are limited and entertainment value decreases over time

Engineering Contradiction:
Improvetrack configuration optionsVSAvoidtrack intersection complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent introduces a vertical dimension to track transfer by positioning the carrier on a support frame above the track portions. The carrier can be lowered vertically to receive vehicles from one track and raise them to transfer to another track, enabling transfers between parallel tracks without horizontal intersection.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The carrier acts as an intermediary device between track portions. It receives toy vehicles from a first track portion, transports them vertically, and releases them to a second track portion, enabling transfer without direct track intersection.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If a retaining mechanism is added to enable dynamic transfer, then entertainment value increases, but manufacturing cost and complexity increase

Engineering Contradiction:
Improvedynamic transfer capabilityVSAvoidmanufacturing cost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The retaining mechanism utilizes the weight of the toy vehicle itself to trigger the transfer action. When a vehicle is placed on the carrier, its weight automatically releases the retaining mechanism, causing the carrier to rise and transfer the vehicle, eliminating the need for external power sources or complex control systems.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces complex motorized or electronically controlled transfer mechanisms with a simple mechanical system based on gravity and weight-triggered release. The retaining mechanism uses basic mechanical components that are inexpensive to manufacture and easy to assemble.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables toy vehicle transfer between non-intersecting tracks, increasing playset configurations and entertainment value while simplifying and reducing the manufacturing costs of the toy vehicle track playsets.

Implementation Method 1

The carrier may be translatably coupled to the rail to move between a first position and a second position via the force of gravity

Methodology Applied
Scientific EffectGravity: Gravitation

Data Source

PatentUS10086306B2Toy vehicle track transfer station
Publication Date: 2018.10.02 MATTEL INC
  • US10086306B2 patent drawing
  • US10086306B2 patent drawing
  • US10086306B2 patent drawing

AI summary

An improved toy vehicle transfer station playset is disclosed herein. The playset includes a support frame that extends upwardly from a support surface. Coupled to the support frame is a slide rail having a first end and a second end. The first end is disposed higher than the second end with respect to the support surface. A carrier is movably coupled to the slide rail, and is configured to move along the slide rail from a first position proximate the first end to a second position proximate the second end of the slide rail via gravity. The carrier includes a track section for receiving a toy vehicle. The playset also includes a retaining mechanism disposed on the slide rail and configured to retain the carrier in the first position. However, when a toy vehicle is disposed on the track section of the carrier, the retaining mechanism releases the carrier to move along the slide rail to the second position.