TPU Sidewall Training Shoe for Stability and Rope Grip

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Solution Overview

Problem

Existing training shoes face a trade-off between stability and comfort, with features like rigidity competing with flexibility, and specific exercises requiring unique features that often conflict with other design considerations.

Innovation Solution

A training shoe design featuring a thermoplastic polyurethane (TPU) sidewall that extends upward on both sides of the shoe, providing lateral support and protection from abrasion while promoting grippiness, combined with a midsole made of ethylene vinyl acetate (EVA) for comfort and shock absorption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If the sidewall extends upward past the bottom of the enclosure by at least 10-15 mm on both sides, then lateral support and protection from abrasion are enhanced, but the flexibility and comfort of the shoe are reduced

Engineering Contradiction:
Improvelateral support and protectionVSAvoidflexibility and comfort
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The patent applies different material properties to different regions of the shoe. The sidewall is constructed from TPU material that provides enhanced lateral support and abrasion resistance, while the midsole uses EVA material that provides cushioning and flexibility. This local differentiation of material properties allows the shoe to simultaneously achieve both lateral support and comfort without requiring the entire structure to be uniformly rigid or flexible.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent employs composite construction by combining TPU sidewall material with EVA midsole material. The TPU provides structural integrity, lateral support, and protection from abrasion, while the EVA provides shock absorption and flexibility. This composite approach allows the shoe to integrate multiple functional requirements that would be conflicting if implemented with a single material.

Inventive Principle:
Principle #40Composite materials

2Object-affected harmful factors

If the sidewall is made of TPU material to provide stability and protection, then abrasion resistance is improved, but the grip and friction needed for certain exercises are reduced

Engineering Contradiction:
Improveprotection from abrasionVSAvoidgrip and friction
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent applies different surface treatments to different regions of the sidewall. The outer sidewall surface features a grooved or ridged pattern that enhances grip and friction for exercises like rope climbing, while the inner sidewall surface remains smooth to provide comfort against the foot. This local differentiation of surface properties allows the same component to satisfy conflicting requirements for both grip and comfort.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design balances stability and comfort by enhancing lateral support and protection, allowing for effective rope climbing and smooth wall contact during exercises like handstand push-ups, reducing abrasion and slippage.

Implementation Method 1

The sidewall may be grooved or ridged to promote grippiness... providing lateral support and protection from abrasion

Methodology Applied
Scientific EffectAbrasion resistance: Wear

Implementation Method 2

a midsole made of ethylene vinyl acetate (EVA) for comfort and shock absorption

Methodology Applied
Scientific EffectShock absorption: Damping

Implementation Method 3

The sidewall may be grooved or ridged to promote grippiness

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS12564242B2Training shoe
Publication Date: 2026.03.03 TYR SPORT INC
  • US12564242B2 patent drawing
  • US12564242B2 patent drawing
  • US12564242B2 patent drawing

AI summary

A training shoe includes a bottom sole, a midsole disposed above at least a portion of the bottom sole, one or more panels attached to one or both of the midsole and the bottom sole to define an enclosure for a person's foot, and a sidewall comprising a thermoplastic polyurethane (TPU). The sidewall may be disposed on at least a portion of the midsole and at least a portion of the one or more panels so as to define part of an external surface of the training shoe. The sidewall may extend upward past a bottom of the enclosure on either or both of an outer side of the training shoe and an inner side of the training shoe. The sidewall may extend from the outer side of the training shoe to the inner side of the training shoe along a rear of the training shoe.