TPU Stent with Covalently Attached Silk Particles for Drug Delivery

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Solution Overview

Problem

Urethral healing after surgery or trauma is hindered by complications such as strictures, fistulas, infections, and stones, resulting in significant healthcare costs and patient suffering, with existing treatments being inadequate in providing sustained therapeutic benefits.

Innovation Solution

A stent comprising thermoplastic polyurethane (TPU) material with covalently attached silk particles, which serve as a carrier for urological therapeutic agents, providing an elastic modulus of 1 MPa to 20 MPa and enabling extended release of the agents for up to 168 hours, manufactured through enrichment with carboxylic acid groups and coupling with carbodiimide-activated silk particles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of moving object

If existing stents are used for urethral healing, then the stent provides structural support, but the therapeutic agent release duration is insufficient (less than 168 hours)

Engineering Contradiction:
Improvetherapeutic agent release durationVSAvoidhealing effectiveness
Core Design Contradiction:
Duration of action of moving objectVSReliability

Solution Approach 1:

The stent combines thermoplastic polyurethane (TPU) material with silk particles to create a composite structure. The TPU provides structural support and flexibility with elastic modulus of 1-20 MPa, while the silk particles serve as carriers for urological therapeutic agents. This composite approach enables both mechanical functionality and extended drug delivery (up to 168 hours) simultaneously, resolving the contradiction between structural support and prolonged therapeutic action.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent modifies the TPU material by enriching it with carboxylic acid groups through photooxidation, then covalently coupling silk particles to these groups. This parameter change in the material composition transforms the stent from a simple structural device to an active drug delivery system, extending the therapeutic agent release duration while maintaining structural integrity and healing effectiveness.

Inventive Principle:
Principle #35Parameter changes

2Duration of action of stationary object

If the stent provides extended release for up to 168 hours, then the therapeutic benefit is sustained, but the device complexity increases due to covalent coupling mechanisms

Engineering Contradiction:
Improveextended release durationVSAvoidcovalent coupling structure
Core Design Contradiction:
Duration of action of stationary objectVSDevice complexity

Solution Approach 1:

The patent uses carboxylic acid groups as intermediary functional groups on the TPU surface, which are then activated by carbodiimide chemistry to covalently bind silk particles. This intermediary approach provides a systematic method for attaching drug carriers, enabling extended release (up to 168 hours) while managing the complexity through a well-defined chemical coupling protocol rather than complex mechanical structures.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If silk particles are covalently attached to TPU material, then the therapeutic agent delivery is sustained, but the manufacturing process complexity increases

Engineering Contradiction:
Improvetherapeutic agent delivery consistencyVSAvoidmanufacturing process simplicity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The manufacturing process performs preliminary enrichment of TPU with carboxylic acid groups through photooxidation before the actual silk particle attachment. This preliminary action prepares the TPU surface in advance, creating ready-to-couple functional groups that simplify the subsequent silk particle attachment step. The pre-functionalized TPU can then be manufactured with consistent therapeutic agent delivery (0.001-0.4 mg per 1 mg silk particles) through a more straightforward covalent coupling process.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The stent provides sustained and effective delivery of urological therapeutic agents, enhancing urethral healing by maintaining therapeutic levels for an extended period, thereby reducing complications and healthcare costs.

Implementation Method 1

Enriching the TPU material with a plurality of carboxylic acid groups may comprise photooxidation of the TPU material with an oxidizing agent

Methodology Applied
Scientific EffectPhotooxidation: Photo-oxidation

Implementation Method 2

Covalently coupling the silk particles to the carboxylic acid groups may comprise activating the carboxylic acid groups by reacting the groups with a carbodiimide, then reacting the silk particles with the activated carboxylic acid groups

Methodology Applied
Scientific EffectCovalent bonding: Chemical Bonding

Implementation Method 3

activating the carboxylic acid groups by reacting the groups with a carbodiimide

Methodology Applied
Scientific EffectCarbodiimide activation: Chemical Bonding

Implementation Method 4

The stent may provide extended release of the urological therapeutic agent for up to 168 hours

Methodology Applied
Scientific EffectDiffusion: Diffusion

Data Source

PatentUS20240408274A1Stents and methods of use
Publication Date: 2024.12.12 CONNECTICUT CHILDRENS MEDICAL CENT
  • US20240408274A1 patent drawing
  • US20240408274A1 patent drawing
  • US20240408274A1 patent drawing

AI summary

Materials, methods, and techniques herein relate to stents. More specifically, the instant disclosure relates to stents, such as catheters, for slow-release drug delivery of urological therapeutic agents.