Trace Element Complexes Prevent Sulfide Precipitation in Biogas

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Solution Overview

Problem

The bioavailability of trace elements in anaerobic biogas production is hindered by sulfide precipitation, leading to inefficient use and contamination of fermentation residues, as existing methods fail to maintain stability and bioavailability under fermentation conditions.

Innovation Solution

A trace element solution incorporating complexing agents, such as EDTA and phosphoric acids, is used to maintain trace elements in solution by forming stable complexes, preventing precipitation and ensuring bioavailability, even in the presence of sulfides and other interfering substances.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If trace elements are added as sulfate, chloride, selenate or molybdate salts in aqueous solution, then the trace elements are supplied to the reactor, but the majority of precipitable ions precipitate as sulfides in the presence of H2S, making them unavailable to microorganisms

Engineering Contradiction:
Improvetrace element concentrationVSAvoidbioavailability of trace elements
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

Organic acids act as intermediary substances that form stable complexes with trace element ions, preventing their precipitation as sulfides. The organic acids serve as mediators between the trace elements and the sulfide-rich environment, maintaining solubility and bioavailability through complex formation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention changes the chemical form of trace elements from simple inorganic salts to organic acid complexes. This parameter change in chemical speciation alters the solubility characteristics and prevents sulfide precipitation, maintaining trace elements in a bioavailable state under anaerobic fermentation conditions.

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If trace elements are prepared in acidic solution to increase solubility, then the lower pH value shifts the dissociation equilibrium, but this does not prevent precipitation under neutral fermentation conditions

Engineering Contradiction:
Improvesolubility of trace elementsVSAvoidstability under fermentation conditions
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The trace elements are pre-complexed with organic acids under controlled conditions before being introduced to the fermentation system. This preliminary complex formation ensures that the trace elements are already in a stable, soluble form that will not precipitate when exposed to the neutral pH and sulfide conditions of the fermenter.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The organic acids used as complexing agents are readily biodegradable and short-lived in the system, being metabolized by microorganisms. This allows continuous supply of fresh complexing agents to maintain trace element solubility without accumulating harmful substances.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Reliability

If trace elements are immobilized on organic carrier materials, then microorganisms can access trace elements without precipitation, but this is only possible with low-concentration solid suspensions and low viscosities

Engineering Contradiction:
Improvebioavailability without precipitationVSAvoidapplicability to high solids concentration bioreactors
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The invention uses aqueous solution phase delivery of trace elements complexed with organic acids, eliminating the need for solid carrier materials. This hydraulic approach allows easy pumping and distribution in high solids concentration bioreactors where solid carriers would create excessive viscosity and mass transfer resistance.

Inventive Principle:
Principle #29Pneumatics and hydraulics

Solution Approach 2:

The invention changes the physical state of trace element delivery from solid immobilized form to aqueous complexed form. This parameter change in physical state allows the system to handle high solids concentrations without the viscosity and mass transfer problems associated with solid carrier suspensions.

Inventive Principle:
Principle #35Parameter changes

4Productivity

If large amounts of trace elements are continuously supplemented to maintain bioavailability, then microorganism efficiency is maintained, but the fermentation residue becomes contaminated with heavy metals exceeding permitted limit values

Engineering Contradiction:
Improvebiogas production efficiencyVSAvoidheavy metal contamination in fertilizer
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The organic acid complexing agents are biodegradable and are metabolized by the microorganisms themselves. The system uses its own microbial population to break down the complexing agents and release trace elements, creating a self-regulating system that maintains bioavailability without requiring external intervention or producing persistent heavy metal contamination.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The organic acids serve as temporary, biodegradable carriers for trace elements. They perform their function of preventing precipitation and are then rapidly degraded by microorganisms, leaving no persistent contamination in the fermentation residue. This disposable nature of the complexing agents eliminates heavy metal accumulation in the fertilizer product.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach significantly increases the bioavailability of essential trace elements like cobalt, nickel, and manganese, enhancing biogas yield while reducing the required amounts and minimizing heavy metal contamination in fermentation residues.

Implementation Method 1

Complexing agents such as EDTA and phosphoric acids form stable complexes with trace elements like cobalt, nickel, and manganese, preventing their precipitation as sulfides and ensuring their bioavailability

Methodology Applied
Scientific EffectComplex formation: Chemical Bonding

Implementation Method 2

The lower pH value shifts the dissociation equilibrium from H2S and S2-, thereby increasing the solubility of the trace elements

Methodology Applied
Scientific EffectDissociation equilibrium: Chemical Bonding

Data Source

PatentEP2592055B1Trace element solution for biogas processes
Publication Date: 2017.02.01 AGRAFERM TECHNOLOGIES AG
  • EP2592055B1 patent drawing
  • EP2592055B1 patent drawing
  • EP2592055B1 patent drawing

AI summary

The invention relates to the use of a trace element solution for supplementing nutrients for anaerobic fermentation, in particular a biogas process, comprising at least one trace element and at least two complexing agents with different affinities for metal ions. Optionally, the complexing agents are biodegradable.