Trace-Routable Radiation Shield for EMI Control in Dense Substrates

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Solution Overview

Problem

Increasing density of computing elements in electronic devices leads to elevated electromagnetic interference (EMI) and radio-frequency interference (RFI) noise levels, causing performance reduction, device lifetime issues, and data throughput delays, while traditional shielding solutions are costly, mechanically cumbersome, and ineffective in high-density systems.

Innovation Solution

A trace routable radiation shield is integrated into the substrate, featuring a trace routable fence that allows for extra routing layers without increasing Z-height, enabling the routing of traces through its walls to mitigate radiation interference and improve signal integrity, and is secured with a radiation lid for effective shielding.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If computing elements are increased in density to improve performance, then processing capability is improved, but electromagnetic interference and radio-frequency interference noise levels increase causing performance reduction and data throughput delays

Engineering Contradiction:
Improveprocessing capabilityVSAvoidelectromagnetic interference and radio-frequency interference noise levels
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The radiation shield is merged with the substrate structure, forming an integrated solution where the shield becomes part of the substrate itself rather than a separate component. This integration allows the shield to protect sensitive areas while maintaining the high-density layout of computing elements on the substrate.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The radiation shield utilizes the Z-dimension (vertical dimension) by extending upward from the substrate surface. This dimensional approach allows shielding without consuming additional planar space, enabling the shield to protect against electromagnetic and radio-frequency interference while maintaining the high-density two-dimensional arrangement of computing elements.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Object-affected harmful factors

If traditional shielding solutions are used to reduce electromagnetic interference and radio-frequency interference, then radiation protection is improved, but cost increases and mechanical complexity increases

Engineering Contradiction:
Improveradiation protectionVSAvoidmechanical complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The radiation shield is merged with the substrate structure, forming an integrated solution where the shield becomes part of the substrate itself rather than a separate component. This integration eliminates the need for additional mechanical assemblies, reducing both cost and mechanical complexity while maintaining effective radiation protection.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The substrate itself acts as an intermediary structure that combines both the functional circuit board role and the radiation shielding role. By making the substrate trace-routable and radiation-shielding simultaneously, the solution eliminates the need for separate traditional shielding components and their associated mechanical complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Object-affected harmful factors

If traditional shielding solutions are used to reduce electromagnetic interference and radio-frequency interference, then radiation protection is improved, but manufacturing cost increases

Engineering Contradiction:
Improveradiation protectionVSAvoidmanufacturing cost
Core Design Contradiction:
Object-affected harmful factorsVSEase of manufacture

Solution Approach 1:

The radiation shield is merged with the substrate structure, allowing both to be manufactured as a single integrated component. This consolidation reduces the number of separate manufacturing processes, assembly steps, and associated costs while maintaining effective radiation protection.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The substrate serves as an intermediary that combines multiple functions (circuit support and radiation shielding) into one component. This approach eliminates the need for separate traditional shielding components, reducing material costs, assembly costs, and overall manufacturing complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Productivity

If trace routing is attempted in high-density systems to maintain connectivity, then system functionality is maintained, but trace routing difficulty increases

Engineering Contradiction:
Improvesystem functionalityVSAvoidtrace routing difficulty
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The radiation shield's vertical extension into the Z-dimension creates additional spatial room above the substrate surface. This extra dimension provides more routing space for traces without requiring increased planar density, thereby reducing trace routing difficulty while maintaining system functionality in high-density configurations.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces EMI and RFI noise, enhances signal integrity, and optimizes space usage in high-density systems by allowing for more efficient trace routing and power delivery, thereby improving device performance and longevity without the mechanical and cost constraints of traditional shielding methods.

Implementation Method 1

a radiation shield. The radiation shield can help shield a radiation sensitive device from the radiation of the radiation source

Methodology Applied
Scientific EffectElectromagnetic radiation blocking: Absorption (EM radiation)

Data Source

PatentUS12193149B2Trace routable radiation shield
Publication Date: 2025.01.07 INTEL CORP
  • US12193149B2 patent drawing
  • US12193149B2 patent drawing
  • US12193149B2 patent drawing

AI summary

Particular embodiments described herein provide for an electronic device that can be configured to include a substrate that includes traces, a radiation source on the substrate, and a trace routable radiation shield on the substrate. At least a portion of the traces extend through the trace routable radiation shield and the trace routable radiation shield can help shield radiation sensitive components from at least a portion of the radiation from the radiation source.