Traceability Code System for Perishable Product Quality Correlation
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Solution Overview
Problem
Perishable consumer goods, such as fresh meats, dairy, and produce, degrade rapidly, leading to significant waste due to the inability to effectively correlate quality at the end of the distribution chain with conditions at the beginning and along the distribution chain.
Innovation Solution
A method using traceability codes to link quality assessments back to lot-specific product data by associating these codes with time, location, and other relevant information, allowing for the determination of elapsed time and traversed distance, and utilizing hand-held devices for data collection and communication to facilitate a two-way exchange of information between consumers and producers.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Measurement precision
If quality assessments are made at the end of the distribution chain, then product quality can be evaluated, but the ability to correlate quality with distribution conditions is lost due to lack of traceability data
Solution Approach 1:
The system captures and stores traceability data (location, time, temperature) at the beginning and throughout the distribution chain before the product reaches the consumer. This preliminary data collection enables later correlation with quality assessments by maintaining a complete historical record of distribution conditions.
Solution Approach 2:
The system establishes a feedback loop where quality assessments made at the end of the distribution chain are correlated with the previously captured traceability data. This feedback mechanism allows producers to understand how distribution conditions affected product quality, enabling continuous improvement of distribution processes.
2Measurement precision
If traceability data is collected throughout the distribution chain, then quality correlation is enabled, but system complexity increases
Solution Approach 1:
The system uses universal data collection protocols and standardized data structures that can be implemented across multiple distribution points and product types. This multi-functionality allows the same system architecture to handle diverse traceability requirements without proportionally increasing complexity.
Solution Approach 2:
The patent introduces an intermediary computing system that acts as a mediator between various data collection points and the final quality assessment analysis. This intermediary consolidates and standardizes data from multiple sources, simplifying the overall system architecture while maintaining comprehensive traceability.
3Measurement precision
If elapsed time and traversed distance are tracked, then distribution conditions can be analyzed, but data processing requirements increase
Solution Approach 1:
The system calculates elapsed time and traversed distance in real-time as data is collected during distribution, rather than computing these values later from raw data. This preliminary calculation reduces the processing burden during quality assessment correlation and enables faster analysis.
4Loss of substance
If comprehensive product data is stored and analyzed, then waste can be reduced through better quality management, but information storage requirements increase
Solution Approach 1:
The system extracts and stores only the most critical traceability data elements (location, time, temperature) that have the greatest impact on product quality and waste prevention. By selectively capturing essential data rather than all possible information, the system reduces storage requirements while maintaining effectiveness in quality correlation and waste reduction.
Data Source
AI summary
Traceability codes on perishable products facilitate the correlation of product data from the origin of a distribution chain to quality assessments of the perishable products made at points along the distribution chain. The product data is initially associated with the code, the product is marked with the code, and then the product is distributed. Receipt of a code after the perishable product enters the distribution chain establishes an elapsed time. Location information submitted with the code can also establish a traversed distance. A quality assessment submitted with the code can be associated with both time and distance. Consumers, for example, may submit codes, provide assessments and locations, and in return access product data linked to the specific products they consider in retail stores, purchase, and use. Inspectors can likewise submit quality assessments from locations earlier in the distribution chain as well as in retail stores.


