Traceable Cables With Integrated Telltales

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Solution Overview

Problem

Existing power and networking cables lack effective mechanisms for indicating power presence, loading status, and location tracing, which complicates maintenance and troubleshooting in large network environments.

Innovation Solution

Incorporating electrically activated telltales and controllers into connector hoods of power and networking cables, allowing for manual activation of visual or audio signals, and utilizing charging circuits and resistors to ensure power delivery even without direct connection to a powered device, along with separator mechanisms to prevent crosstalk.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If telltales and controllers are incorporated into connector hoods to enable power indication and location tracing, then maintenance efficiency and troubleshooting capability are improved, but device complexity increases

Engineering Contradiction:
Improvemaintenance efficiencyVSAvoidcable structure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The cable system is segmented into modular components: connector hoods with integrated telltales and controllers, charging circuits in the cable body, and separator mechanisms. This segmentation allows the indication and tracing functions to be added without redesigning the entire cable system, improving maintenance efficiency while managing complexity through modularity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The connector hood is designed as a multi-functional component that combines electrical connection, power indication via telltales, location tracing capability, and battery charging functions. This universality reduces the need for separate devices for each function, improving overall productivity while the integration is managed through careful design to control complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If charging circuits are added to enable power delivery without direct powered device connection, then power availability and reliability are improved, but device complexity increases

Engineering Contradiction:
Improvepower availabilityVSAvoidcable circuit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The charging circuit is designed to automatically charge the battery when the cable is connected to any power source, without requiring connection to a powered device. This preliminary charging action ensures power availability is maintained independently of device connection status, improving reliability while the automatic operation minimizes the need for complex control mechanisms.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The charging circuit operates autonomously to maintain battery charge levels by detecting available power sources and charging accordingly. This self-service capability ensures continuous power availability for the telltale and controller functions without requiring external intervention or complex power management systems.

Inventive Principle:
Principle #25Self-service

3Reliability

If separator mechanisms are incorporated to prevent crosstalk, then signal integrity and reliability are improved, but manufacturing complexity increases

Engineering Contradiction:
Improvesignal integrityVSAvoidcable assembly ease
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The separator mechanism physically segments and isolates individual conductors within the cable, preventing electromagnetic crosstalk between adjacent wires. This segmentation approach maintains signal integrity through simple physical separation rather than complex shielding or filtering, making the cable easier to manufacture while ensuring reliable signal transmission.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient power indication, loading status monitoring, and location tracing, reducing maintenance time and manpower in large networks by providing clear signals and ensuring continuous power availability.

Implementation Method 1

the electrically activated telltale comprises one or more items selected from the group consisting of: a light emitting diode, an incandescent light bulb, and a liquid crystal visual indicator

Methodology Applied
Scientific EffectLight emitting diode: Light Emitting Diode

Implementation Method 2

the electric power source comprises a battery

Methodology Applied
Scientific EffectBattery: Battery (electricity)

Data Source

PatentUS10481183B2Traceable cables
Publication Date: 2019.11.19 MERTEK IND LLC
  • US10481183B2 patent drawing
  • US10481183B2 patent drawing
  • US10481183B2 patent drawing

AI summary

Traceable cables (e.g., networking cables, power cables, etc.). Some embodiments include a traceable power cable with a battery (e.g., that may be rechargeable from current from an external power source to which the power cable is electrically connected). Some embodiments include a traceable networking cable configured to draw power from power-over-Ethernet (POE) power sourcing equipment (PSE) even if the networking cable is not connected to a separate powered device (PD).