Track Assembly Slide Rails to Reduce Lug Wagging and Vibration

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing track systems for ATVs and Side-by-Side vehicles experience reduced traction and vibration due to high pressure on mid-rollers and traction lug wagging on flat horizontal terrains, particularly soft or compacted snow, which affects performance.

Innovation Solution

The track assembly features a frame with angled slide rails, a drive wheel, idler wheel assemblies, and strategically positioned mid-rollers to distribute weight and reduce pressure on traction lugs, enhancing traction and steering on various terrains.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If mid-rollers are used to support the track on terrain, then the track is kept stable and aligned, but high pressure is exerted on the traction lugs causing lug wagging and reduced traction on flat horizontal terrains

Engineering Contradiction:
Improvetrack stabilityVSAvoidlug wagging and vibration
Core Design Contradiction:
Stability of the object's compositionVSObject-generated harmful factors

Solution Approach 1:

The track support function is segmented between the mid-rollers (for stability on uneven terrain) and the slide rails (for reducing pressure on flat horizontal terrains). The slide rails are divided into angled front portions and rearward portions that work together with the mid-rollers to distribute loads differently based on terrain conditions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different portions of the track assembly have different functions optimized for specific conditions: the angled front portions of the slide rails reduce pressure on traction lugs during steering, while the rearward portions support the track on terrain. The mid-rollers provide localized support only when needed for stability.

Inventive Principle:
Principle #3Local quality

2Ease of operation

If the vehicle turns on flat horizontal terrain, then steering is achieved, but high pressure on the traction lugs causes lug wagging and vibration

Engineering Contradiction:
Improvesteering capabilityVSAvoidlug wagging and vibration
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The angled front portions of the slide rails act as intermediaries between the mid-rollers and the traction lugs during steering maneuvers. These angled portions redirect and distribute the steering forces, reducing the direct pressure on the traction lugs that would otherwise cause lug wagging and vibration.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If conventional track systems are used on soft or compacted snow, then basic track function is maintained, but traction is reduced due to lug wagging and vibration

Engineering Contradiction:
Improvetrack function on various terrainsVSAvoidlug wagging and vibration
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The invention changes the geometric parameters of the slide rails (angling the front portions and configuring the rearward portions) to alter how forces are distributed through the track assembly. This parameter change reduces the pressure on traction lugs during steering, minimizing lug wagging and vibration on soft or compacted snow while maintaining reliable track function.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS12351257B2Track assembly and vehicle
Publication Date: 2025.07.08 SOUCY INTERNATIONAL INC
  • US12351257B2 patent drawing
  • US12351257B2 patent drawing
  • US12351257B2 patent drawing

AI summary

Kit of front and rear track assemblies mountable on a drive axle of a vehicle. The front track assembly has a frame, a leading idler wheel mounted to the frame for rotation about a leading idler wheel axis, a trailing idler wheel mounted to the frame for rotation about a trailing idler wheel axis, a drive wheel assembly, and at least two slide rails. The slide rails have corresponding forward-facing portions, central portions, and rearward-facing portions. The rear track assembly has slide rails having a bottom surface with an upward curvature. A vehicle having the front and rear track assemblies.