Track Base Clamping Mount for Stable Sintered Stone Cutting
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Solution Overview
Problem
Conventional sintered stone cutting machines face issues with sucker material degradation leading to reduced adsorption strength and stability, affecting cutting accuracy and stability over time.
Innovation Solution
A clamping device with a clamping mount and pressing rod is used to securely clamp the track base of the cutting machine, featuring clamping arms and a rotatable pressing rod to adjust the clamping force, ensuring stable and accurate cutting.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If multiple suckers are used to hold the track base on the processed sintered stone, then the cutting machine can be easily assembled and disassembled, but the adsorption strength and stability deteriorate over time due to material changes
Solution Approach 1:
The invention extracts the problematic suckers from the system and replaces them with a clamping device that uses mechanical clamping arms and a pressing rod. This removes the source of reliability deterioration while maintaining the ability to easily assemble and disassemble the track base on the processed sintered stone.
Solution Approach 2:
The clamping device uses simple mechanical components (clamping arms, pressing rod, base portion) that are robust and maintain their clamping capability throughout their service life without degrading like the suction material. These components can be easily replaced if needed but are designed to last.
2Device complexity
If the track base is held by adsorbed suckers, then the machine structure can be simple, but the cutting accuracy deteriorates due to track base shifting
Solution Approach 1:
The clamping device introduces dynamic adjustability through the rotatable pressing rod that can be rotated to adjust clamping force. The clamping arms are designed to adapt to the track base dimensions, providing stable clamping that prevents shifting during cutting while maintaining relatively simple structure.
3Force
If conventional suckers are used for holding the track base, then initial adsorption strength is sufficient, but the stability deteriorates after long-term use
Solution Approach 1:
The clamping device uses simple mechanical components (clamping arms, pressing rod, base portion) that are robust and maintain their clamping capability throughout their service life without degrading like the suction material. These components can be easily replaced if needed but are designed to last.
Solution Approach 2:
The pressing rod can be rotated to change the clamping force parameter, allowing adjustment to maintain optimal stability over time. The mechanical components do not suffer from material degradation like the suction cups, ensuring consistent performance.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The clamping device provides secure clamping and maintains cutting accuracy by preventing the track base from shifting during the cutting process, enhancing the stability and precision of the cutting operation.
Implementation Method 1
The pressing rod is rotatably connected to the base portion of the clamping mount to move toward or away from a bottom of the track base
Data Source
AI summary
A clamping device for a sintered stone cutting machine is disposed on a sintered stone cutting machine and has a clamping mount and a pressing rod. The sintered stone cutting machine has a track base and a cutter. The clamping device is disposed on the track base at an end of the track base. The clamping mount clamps two sides of the track base and has a base portion and two clamping arms. The two clamping arms are formed on and protruded from the base portion and respectively clamp the two sides of the track base. The pressing rod is rotatably connected to the base portion of the clamping mount to move toward or away from a bottom of the track base.