Track Condition Evaluation Using Multivariate Analysis

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Solution Overview

Problem

Current track condition evaluation methods are costly and infrequent due to the high cost and limited availability of dedicated track measuring vehicles, and existing methods that integrate sensing functionality into commercial railroad cars struggle to distinguish between track condition deterioration and variations caused by changes in travel speed, leading to inaccurate assessments.

Innovation Solution

A track condition evaluation method and device that uses multivariate analysis to separate the influence of travel speed from changes in vibration acceleration, allowing for precise evaluation of track conditions without the need for new railroad cars, by incorporating travel speed and measurement time as explanatory variables in a relationship equation, and considering trainset and position variations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If dedicated track measuring vehicles are used to evaluate track condition, then measurement precision is improved, but device complexity and cost increase significantly

Engineering Contradiction:
Improvetrack condition measurement precisionVSAvoidtrack measuring vehicle complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent extracts the track measurement function from dedicated track measuring vehicles and integrates it into commercially operated railroad cars. By using existing commercial vehicles equipped with vibration sensors, the system separates the measurement capability from the specialized measurement equipment, enabling continuous track monitoring through normal commercial operations.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent makes commercial railroad cars serve dual purposes: their original commercial transport function plus track condition monitoring function. The vibration sensors installed in these vehicles enable them to simultaneously perform cargo/passenger transport and track evaluation, eliminating the need for separate dedicated measurement vehicles.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If PQ monitoring bogies are installed in commercial vehicles to evaluate track condition, then measurement precision is improved, but device complexity and initial cost increase due to manufacturing new railroad cars

Engineering Contradiction:
Improvetrack condition measurement precisionVSAvoidease of applying measurement system
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent extracts the essential measurement function from complex PQ monitoring bogies and implements a simplified vibration-based measurement system using standard sensors. This approach separates the core measurement capability from the complex bogie structure, allowing installation in existing commercial vehicles without manufacturing new railroad cars.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent employs relatively simple and inexpensive vibration sensors instead of expensive PQ monitoring bogies. While the sensors have limited functionality compared to full PQ monitoring systems, they provide sufficient measurement precision for track condition evaluation at a fraction of the cost and complexity.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Ease of operation

If vibration acceleration is used to evaluate track condition without considering travel speed, then ease of operation is improved, but measurement precision deteriorates due to speed variation influence

Engineering Contradiction:
Improveease of track condition evaluationVSAvoidtrack condition evaluation precision
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent changes the evaluation parameter from raw vibration acceleration to vibration acceleration normalized by travel speed. By incorporating speed as a normalization factor, the system maintains ease of operation while eliminating the confounding influence of speed variations on track condition assessment.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent implements a feedback mechanism where travel speed information is continuously fed back into the evaluation system to adjust and normalize vibration measurements. This real-time feedback allows the system to automatically compensate for speed variations, maintaining measurement precision without requiring manual intervention.

Inventive Principle:
Principle #23Feedback

4Adaptability or versatility

If the standard deviation of ride comfort levels is increased to account for travel speed variation, then adaptability is improved, but measurement precision deteriorates as the evaluation range becomes broader

Engineering Contradiction:
Improveadaptability to travel speed variationVSAvoidtrack condition detection precision
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The patent changes the evaluation approach from using a broader standard deviation range to normalizing vibration acceleration by travel speed. This parameter transformation maintains adaptability to different operating conditions while preserving measurement precision by eliminating the need to broaden the evaluation range.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables simple and cost-effective continuous evaluation of track conditions, distinguishing between changes due to track maintenance or deterioration and those caused by travel speed variations, allowing for condition-based maintenance without the constraints of maintaining constant travel speed.

Implementation Method 1

vibration acceleration of a carriage body are measured

Methodology Applied
Scientific EffectVibration acceleration measurement: Accelerometer

Data Source

PatentEP3431359B1Track state evaluation method, device, and program
Publication Date: 2022.09.28 NIPPON STEEL CORPORATION
  • EP3431359B1 patent drawingFigure 1
  • EP3431359B1 patent drawingFigure 2
  • EP3431359B1 patent drawingFigure 3

AI summary

An evaluation index calculation section (12) calculates an evaluation index using a measured vibration acceleration for each of plural measurement times. A multivariate analysis section (14) derives a category score for each of the plural measurement times by performing multivariate analysis employing a relationship equation in which the evaluation index is a target variable, travel speed is a quantitative explanatory variable, and measurement time is a qualitative explanatory variable. A change-in-condition evaluation section (16) evaluates a change in condition at a predetermined location on a track based on a change in the derived category scores for the plural measurement times. Track condition is thereby evaluated simply and at low cost without influence from variation in the travel speed of a railroad car.