Track Engaging Cable Hanger for Ceiling Track Organization

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Solution Overview

Problem

Existing solutions for suspending equipment from ceiling tracks often result in unsightly and disorganized cabling, which is time-consuming and obstructive, requiring skilled installation and non-optimal lengths.

Innovation Solution

A hand-manipulable, track-engaging barrier plate that blocks cable passage through the track slot, featuring a plate with a fingerhole for easy manipulation and radial disuniformities for enhanced control, allowing the cable to rest atop the plate within the track, thus keeping it organized and hidden.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If cables are suspended visibly from hangers or stretched across the ceiling area, then electrical power and signals can be provided to suspended equipment, but the cabling becomes unsightly and disorganized

Engineering Contradiction:
Improvecable installationVSAvoidcable arrangement
Core Design Contradiction:
Ease of manufactureVSShape

Solution Approach 1:

The cable management system nests cables within the track structure itself. The track serves as a container that holds and organizes cables, preventing them from being exposed on the ceiling surface. This nesting approach eliminates the unsightly appearance while maintaining electrical connectivity to suspended equipment.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The track acts as an intermediary structure between the ceiling and suspended equipment, providing a concealed pathway for cables. Instead of cables being directly suspended or stretched across the ceiling, they are routed through the track, which mediates their placement and maintains an organized appearance.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If cables run through flattened rubberized cable runners to the floor, then tripping hazards are minimized, but installation becomes time-consuming and the runners are obstructive

Engineering Contradiction:
Improvetripping hazardVSAvoidinstallation time
Core Design Contradiction:
Object-affected harmful factorsVSLoss of time

Solution Approach 1:

The invention extracts the cable routing function from separate cable runners and integrates it directly into the track structure. By taking out the need for external cable management components, the system eliminates installation time associated with separate runner installation while maintaining safety by keeping cables concealed within the track.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The track structure merges multiple functions: structural support for suspended equipment, concealed cable routing, and cable organization. By combining these functions into a single integrated system, the invention eliminates the need for separate cable runners, reducing installation time and removing obstructive elements from the environment.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If traditional hangers are used to suspend equipment from tracks, then equipment can be suspended securely, but installation requires skill and time

Engineering Contradiction:
Improvesuspension securityVSAvoidinstallation ease
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The track system provides self-service cable management by incorporating integrated cable routing capabilities. The track automatically organizes and conceals cables as equipment is suspended from it, eliminating the need for skilled manual cable routing and arrangement. The system serves itself by design, reducing installation complexity while maintaining secure suspension.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS11378205B2Track engaging cable hanger and method
Publication Date: 2022.07.05 AIRWALL HANGERS CORP
  • US11378205B2 patent drawing
  • US11378205B2 patent drawing
  • US11378205B2 patent drawing

AI summary

A barrier plate for supporting a cable within the internal channel of a ceiling mounted track having a pair of inwardly projecting parallel rails separated by a bottom slot. The barrier plate can be inserted completely into the internal channel and manipulated using a fingerhole through the plate to block downward movement of the cable through the slot. The plate can have radial disuniformities to frictionally bear against the pad of a user's finger to allow greater control of the plate orientation while engaged in the track channel.