Track Link Connector Retention Feature Design

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Solution Overview

Problem

Existing chain assemblies for mobile machines face challenges in maintaining retention force at track link connectors while preventing lubricant leakage, especially in applications where lubricant sealing is critical, such as tractor undercarriages.

Innovation Solution

The chain assembly incorporates a track link connector with a retention feature extending 360 degrees around its circumference, covering a portion of the interface, and a sealing feature covering the remaining portion, ensuring balanced retention and sealing properties without compromising lubricant sealing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Force

If a roughened surface is used as a retention feature on the track link connector, then the retention force at the track link joints is increased, but lubricant sealing is compromised due to potential leakage paths

Engineering Contradiction:
Improveretention forceVSAvoidlubricant leakage
Core Design Contradiction:
ForceVSObject-generated harmful factors

Solution Approach 1:

The patent applies different surface qualities to different regions of the track link connector. The first end portion has a roughened surface with increased surface area that extends partially around the circumference to provide retention force, while the second end portion has a smooth surface that provides lubricant sealing. This local differentiation allows each region to perform its specific function optimally without compromising the other.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The retention feature is segmented to extend only partially around the circumference of the track link connector rather than covering the entire surface. This segmentation allows the roughened surface to provide retention force where needed while leaving other areas smooth for sealing purposes, thus resolving the contradiction between retention and sealing requirements.

Inventive Principle:
Principle #1Segmentation

2Force

If a retention feature covering the entire interface is used, then retention force is maximized, but the complexity of the track link connector design increases

Engineering Contradiction:
Improveretention forceVSAvoidconnector design complexity
Core Design Contradiction:
ForceVSDevice complexity

Solution Approach 1:

The retention feature is designed to extend only partially around the circumference of the track link connector rather than covering the entire interface. This partial action provides sufficient retention force to secure the track links while maintaining a simpler design compared to a full-circumference retention feature. The partial extension achieves the necessary retention without the added complexity of a complete circumferential roughened surface.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively enhances the retention force at track link joints while preventing fluid leakage, making it suitable for applications where lubricant sealing is a priority, like tractor undercarriages, by maintaining a strong and durable chain assembly.

Implementation Method 1

The retention feature increases a retention force at the track link joints, thereby resisting axial movement of the track link connector relative to the track link

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentEP3297898B1Chain assembly having a retention feature
Publication Date: 2020.07.01 CATERPILLAR INC
  • EP3297898B1 patent drawingFigure 1
  • EP3297898B1 patent drawingFigure 2
  • EP3297898B1 patent drawingFigure 3

AI summary

A chain assembly (18) having a retention feature (60) is disclosed. The chain assembly may be used in conjunction with a mobile machine (10) and may include a pair of track links (26) and a track link connector (28). The track link connector may have an elongate, substantially cylindrical body (70) having a length dimension and having a substantially annular exterior surface and first and second opposing end portions (54, 72). The first end portion may be inserted into a bore (52) of one of the track links and form an interface (58) therebetween. The interface may have an axial length (62). The track link connector may further have a retention feature extending 360 degrees around a circumference of the exterior surface of the body at the interface. The retention feature may be a roughened surface and may cover a first portion (64) of the interface closest to a center of the cylindrical body.