Segmented Track Drive Sprocket With Guided On-Site Replacement

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Tracked vehicles face challenges in maintaining drive wheels due to significant wear, especially when access to a workstation for exchanging worn-out drive sprockets is not available.

Innovation Solution

The drive wheel arrangement features a hub member with a drive sprocket member that includes a ring-shaped drive sprocket divided into arc-shaped parts. This configuration, combined with a guiding and connecting system using recesses and protrusions, facilitates easy assembly, disassembly, and replacement of the drive sprocket parts, allowing for radial and axial control during maintenance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the drive sprocket is made as a single integrated piece, then the structural strength and reliability are improved, but the ease of repair deteriorates because the entire drive sprocket must be removed and replaced when worn

Engineering Contradiction:
Improvestructural strength of drive sprocketVSAvoidease of replacement of drive sprocket
Core Design Contradiction:
ReliabilityVSEase of repair

Solution Approach 1:

The drive sprocket is divided into multiple arc-shaped segments that can be independently removed and replaced. Each segment is connected to the support member and other segments through connecting members, allowing individual segment replacement without removing the entire drive sprocket assembly.

Inventive Principle:
Principle #1Segmentation

2Ease of repair

If the drive sprocket is divided into multiple segments, then the ease of repair is improved, but the device complexity increases due to additional connecting members and guiding configurations

Engineering Contradiction:
Improveease of replacement of drive sprocket partsVSAvoidcomplexity of connecting and guiding mechanisms
Core Design Contradiction:
Ease of repairVSDevice complexity

Solution Approach 1:

The drive sprocket is segmented into modular arc-shaped parts that can be independently handled and replaced, simplifying maintenance operations while the connecting members provide straightforward attachment mechanisms.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Connecting members serve as intermediaries between the support member and drive sprocket segments, providing a simple interface for attachment and detachment without requiring complex mechanisms.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Manufacturing precision

If guiding members are added to control radial position during assembly, then the manufacturing precision is improved, but the device complexity increases

Engineering Contradiction:
Improveradial position control of drive sprocket partsVSAvoidcomplexity of guiding configuration
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

Guiding members act as intermediaries that control the radial positioning of drive sprocket segments during assembly. These guiding members work in conjunction with connecting members to ensure precise alignment without requiring complex adjustment mechanisms.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The guiding function is distributed across multiple guiding members associated with each drive sprocket segment, allowing independent positioning control for each segment while maintaining overall system simplicity.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS12202557B2Arrangement of a drive wheel for an endless track of a tracked vehicle
Publication Date: 2025.01.21 BAE SYSTEMS HAGGLUNDS AKTIEBOLAG
  • US12202557B2 patent drawing
  • US12202557B2 patent drawing
  • US12202557B2 patent drawing

AI summary

The present invention relates to an arrangement (A) of a drive wheel (DW) for an endless track (E) of a tracked vehicle (V). The drive wheel (DW) comprises a hub member (H) and a drive sprocket member (S1, S2) attached to the hub member (H). Said drive sprocket member (S1, S2) comprises a ring shaped drive sprocket (10) having a set of teeth (12) arranged around the circumference of said drive sprocket (10). Said drive sprocket (10) is configured to engage with said endless track (E). Said drive sprocket member (S1, S2) further comprises a support member (20) for said drive sprocket (10). Said drive sprocket (10) is divided into at least two arc shaped drive sprocket parts (10A, 10B). Each drive sprocket part (10A, 10B), in a non engaged state of a drive sprocket part with respect to said endless track, is configured to be exchangeable. Said arrangement (A) comprises a guiding configuration (G1, G2) comprising a first guiding member (G1) circumferentially distributed around the support member (20) and a second guiding member (G2) circumferentially distributed around the respective drive sprocket part (10A, 10B) for facilitating reassembling the drive sprocket (10). The present invention also relates to a tracked vehicle.