Tracker Connector Assembly for Repeatable Reattachment Accuracy

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Solution Overview

Problem

Navigation systems require recalibration or re-registration of tracking devices when they are removed and reattached to objects, disrupting the positional relationship and affecting tracking accuracy.

Innovation Solution

A connector assembly with a key and receiver mechanism, featuring a preloading mechanism that constrains the key to the receiver with six points of contact, allowing repeatable attachment and detachment without recalibration, using a biasing device to secure the key in the receiver.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the tracking device is removed from the object and reattached, then the tracking device can be repositioned or reused, but its positional relationship with respect to the object changes, requiring recalibration or re-registration

Engineering Contradiction:
Improvereusability of tracking deviceVSAvoidtracking accuracy
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The connector assembly is pre-configured with precisely positioned features (recesses, protrusions, springs) that automatically establish the correct positional relationship between the tracking device and object upon attachment, eliminating the need for recalibration after reattachment

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The connector assembly self-aligns and self-secures the tracking device to the object through its mechanical features (springs, recesses, protrusions), automatically maintaining the positional relationship without requiring external calibration procedures

Inventive Principle:
Principle #25Self-service

2Reliability

If the tracking device is firmly attached to the object, then tracking accuracy is maintained, but the attachment mechanism becomes complex requiring multiple components

Engineering Contradiction:
Improvetracking stabilityVSAvoidconnector structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Multiple connector components (recess, protrusion, springs, loading surface) are integrated into a single connector assembly that provides both firm attachment and precise positioning in one unified structure, reducing overall system complexity

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The connector assembly serves multiple functions simultaneously: it provides mechanical attachment, precise positioning, and automatic alignment through its integrated features, eliminating the need for separate calibration mechanisms

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables repeatable and deterministic connection of tracking devices to tracker support arms, maintaining tracking accuracy without the need for recalibration, facilitating seamless reconnection and reducing operational disruptions.

Implementation Method 1

a biasing device coupled between the receiver and the push-button

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS12551292B2Connector assembly and method for attaching a tracker body to a tracker support arm
Publication Date: 2026.02.17 MAKO SURGICAL CORP
  • US12551292B2 patent drawing
  • US12551292B2 patent drawing
  • US12551292B2 patent drawing

AI summary

A connector assembly for attaching a tracker body to a tracker support arm. The connector assembly includes a receiver coupled to the tracker body and defining a cavity. The connector assembly includes a key coupled to the tracker support arm and including a loading surface. The key is insertable into the cavity of the receiver. The connector assembly includes a preloading mechanism operably attached to the receiver and including a load member disposed in the receiver. The load member is arranged to contact the loading surface of the key to constrain the key to the receiver, and to thereby attach the tracker body to the tracker support arm.