Vehicle Traction Battery Layout With Diode-Based Voltage Equalization

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Solution Overview

Problem

Rail vehicle traction systems face challenges in efficiently managing electrical energy storage and distribution between multiple batteries and auxiliary consumers, leading to voltage imbalances and increased losses due to asymmetric charging and discharging, which affects the vehicle's performance and efficiency.

Innovation Solution

A traction system with multiple electrical energy storage devices connected via DC-DC converters to motors and diodes to auxiliary consumers, allowing automatic voltage equalization through a diode circuit that ensures the consumer is supplied by the battery with the higher voltage, thereby distributing energy load symmetrically and reducing losses.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple electrical energy storage devices are connected to auxiliary consumers via DC-DC converters, then energy distribution flexibility is improved, but voltage imbalances and energy losses increase

Engineering Contradiction:
Improveenergy distribution flexibilityVSAvoidenergy losses
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The system segments the energy distribution path by providing two separate connection topologies: one path through DC-DC converters for flexible energy management, and another direct path through diodes for efficient auxiliary consumer supply. This segmentation allows each path to optimize for its specific function, reducing overall energy losses while maintaining distribution flexibility.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Diodes are introduced as intermediary components that create a direct voltage equalization path between multiple energy storage devices and auxiliary consumers. This intermediary structure enables automatic voltage balancing without requiring complex control through DC-DC converters, thereby reducing energy losses during voltage equalization.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Stability of the object's composition

If voltage equalization is achieved through active control, then charge balance is improved, but system complexity increases

Engineering Contradiction:
Improvecharge balanceVSAvoidsystem complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The system employs passive diode-based voltage equalization that operates automatically based on voltage differences between energy storage devices. This self-service mechanism eliminates the need for complex active control systems, sensors, and control algorithms, achieving charge balance through the natural electrical potential differences while maintaining system simplicity.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces complex electronic control mechanisms with a simpler passive electrical circuit using diodes. The voltage equalization function, which could require sophisticated control electronics, is achieved through passive electrical components that automatically respond to voltage differences, reducing system complexity while maintaining effective charge balance.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Productivity

If DC-DC converters are used for all connections, then energy management control is improved, but conversion losses increase

Engineering Contradiction:
Improveenergy management controlVSAvoidconversion losses
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The energy distribution system is segmented into two functional paths: DC-DC converter connections for main energy management and motor control, and direct diode connections for auxiliary consumers. This segmentation allows DC-DC converters to focus on high-power traction control where their regulatory function is essential, while auxiliary power distribution uses the more efficient direct diode path, minimizing overall conversion losses.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Instead of using DC-DC converters for all energy distribution paths, the system applies them only where necessary (motor control and main energy management). For auxiliary consumers, a simpler direct connection topology is used, applying the principle of partial action by using the minimum necessary control complexity for each function, thereby reducing total conversion losses.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables automatic and efficient voltage equalization between energy storage devices, reducing energy losses and ensuring consistent supply to auxiliary consumers, enhancing the vehicle's performance and availability by balancing the charge states of batteries and minimizing the load on converters.

Implementation Method 1

Each of the two energy storage units is connected to a DC-DC converter

Methodology Applied
Scientific EffectElectrical energy transformation:

Implementation Method 2

the first electrical energy storage device and the second electrical energy storage device are not connected via their respective DC-DC converters to at least one further load via diodes in such a way that the at least one further load is supplied by the electrical energy storage device with the higher voltage

Methodology Applied
Scientific EffectDiode rectification: Diode

Data Source

PatentEP4261073A1Traction system for a vehicle with a plurality of electrical energy stores and an auxiliary operating consumer
Publication Date: 2023.10.18 SIEMENS MOBILITY GMBH
  • EP4261073A1 patent drawingFigure 1
  • EP4261073A1 patent drawingFigure 2~3
  • EP4261073A1 patent drawingFigure 4

AI summary

The invention relates to a traction system for a vehicle, comprising at least a first electrical energy storage device (BAT1) and a second electrical energy storage device (BAT2), wherein the first electrical energy storage device (BAT1) and the second electrical energy storage device (BAT2) are each connected to at least one motor (M) for driving the vehicle via a DC-DC converter (CONVERT1, CONVERT2). The first electrical energy storage device (BAT1) and the second electrical energy storage device (BAT2) are not connected to at least one further load (HBU) via the respective DC-DC converter (CONVERT1, CONVERT2) but rather via diodes (D1, D2) such that the at least one further load (HBU) is supplied with the higher voltage by the electrical energy storage device (BAT1, BAT2).