Vehicle Traction Battery Layout With Diode-Based Voltage Equalization
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Solution Overview
Problem
Rail vehicle traction systems face challenges in efficiently managing electrical energy storage and distribution between multiple batteries and auxiliary consumers, leading to voltage imbalances and increased losses due to asymmetric charging and discharging, which affects the vehicle's performance and efficiency.
Innovation Solution
A traction system with multiple electrical energy storage devices connected via DC-DC converters to motors and diodes to auxiliary consumers, allowing automatic voltage equalization through a diode circuit that ensures the consumer is supplied by the battery with the higher voltage, thereby distributing energy load symmetrically and reducing losses.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If multiple electrical energy storage devices are connected to auxiliary consumers via DC-DC converters, then energy distribution flexibility is improved, but voltage imbalances and energy losses increase
Solution Approach 1:
The system segments the energy distribution path by providing two separate connection topologies: one path through DC-DC converters for flexible energy management, and another direct path through diodes for efficient auxiliary consumer supply. This segmentation allows each path to optimize for its specific function, reducing overall energy losses while maintaining distribution flexibility.
Solution Approach 2:
Diodes are introduced as intermediary components that create a direct voltage equalization path between multiple energy storage devices and auxiliary consumers. This intermediary structure enables automatic voltage balancing without requiring complex control through DC-DC converters, thereby reducing energy losses during voltage equalization.
2Stability of the object's composition
If voltage equalization is achieved through active control, then charge balance is improved, but system complexity increases
Solution Approach 1:
The system employs passive diode-based voltage equalization that operates automatically based on voltage differences between energy storage devices. This self-service mechanism eliminates the need for complex active control systems, sensors, and control algorithms, achieving charge balance through the natural electrical potential differences while maintaining system simplicity.
Solution Approach 2:
The patent replaces complex electronic control mechanisms with a simpler passive electrical circuit using diodes. The voltage equalization function, which could require sophisticated control electronics, is achieved through passive electrical components that automatically respond to voltage differences, reducing system complexity while maintaining effective charge balance.
3Productivity
If DC-DC converters are used for all connections, then energy management control is improved, but conversion losses increase
Solution Approach 1:
The energy distribution system is segmented into two functional paths: DC-DC converter connections for main energy management and motor control, and direct diode connections for auxiliary consumers. This segmentation allows DC-DC converters to focus on high-power traction control where their regulatory function is essential, while auxiliary power distribution uses the more efficient direct diode path, minimizing overall conversion losses.
Solution Approach 2:
Instead of using DC-DC converters for all energy distribution paths, the system applies them only where necessary (motor control and main energy management). For auxiliary consumers, a simpler direct connection topology is used, applying the principle of partial action by using the minimum necessary control complexity for each function, thereby reducing total conversion losses.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This solution enables automatic and efficient voltage equalization between energy storage devices, reducing energy losses and ensuring consistent supply to auxiliary consumers, enhancing the vehicle's performance and availability by balancing the charge states of batteries and minimizing the load on converters.
Implementation Method 1
Each of the two energy storage units is connected to a DC-DC converter
Implementation Method 2
the first electrical energy storage device and the second electrical energy storage device are not connected via their respective DC-DC converters to at least one further load via diodes in such a way that the at least one further load is supplied by the electrical energy storage device with the higher voltage
Data Source
Figure 1
Figure 2~3
Figure 4
AI summary
The invention relates to a traction system for a vehicle, comprising at least a first electrical energy storage device (BAT1) and a second electrical energy storage device (BAT2), wherein the first electrical energy storage device (BAT1) and the second electrical energy storage device (BAT2) are each connected to at least one motor (M) for driving the vehicle via a DC-DC converter (CONVERT1, CONVERT2). The first electrical energy storage device (BAT1) and the second electrical energy storage device (BAT2) are not connected to at least one further load (HBU) via the respective DC-DC converter (CONVERT1, CONVERT2) but rather via diodes (D1, D2) such that the at least one further load (HBU) is supplied with the higher voltage by the electrical energy storage device (BAT1, BAT2).