Multifunctional Traction Drive for Vehicle-to-Grid Power

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Solution Overview

Problem

Military bases with fleets of hybrid and range-extended electrical vehicles face challenges in efficiently utilizing these vehicles to power external loads and microgrids, as existing systems require internal DC-AC converters, increasing payload and complexity.

Innovation Solution

An electrical power system for vehicles incorporating a DC bus, a DC power generating system with a battery and multifunctional converters, and a traction drive system that allows for operation in various modes, including active rectification, inverter, and DC-DC converter modes, enabling vehicles to power both internal and external loads without an internal DC-AC converter, thus reducing payload and complexity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If internal DC-AC converters are used to power external loads, then the vehicle can provide power to the grid, but the payload and system complexity increase

Engineering Contradiction:
Improveability to power external loadsVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent makes the traction drive system multifunctional by enabling it to operate in both motor mode (propelling the vehicle) and generator mode (powering external loads). The same power converter and motor infrastructure is used for both propulsion and power generation, eliminating the need for separate DC-AC converters and reducing system complexity while maintaining the ability to power external loads

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If internal DC-AC converters are used to power external loads, then the vehicle can provide power to the grid, but the payload increases

Engineering Contradiction:
Improveability to power external loadsVSAvoidpayload
Core Design Contradiction:
Adaptability or versatilityVSWeight of moving object

Solution Approach 1:

The patent eliminates the need for separate DC-AC converters by using the existing traction drive system for both propulsion and power generation. This removes heavy conversion equipment from the payload, as the same motor/converter infrastructure serves dual purposes, thereby reducing overall system weight while maintaining grid power capability

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Power

If standalone generators are used at military bases, then power can be provided to the base, but fuel consumption and engine size increase

Engineering Contradiction:
Improvepower provision capabilityVSAvoidfuel consumption
Core Design Contradiction:
PowerVSUse of energy by moving object

Solution Approach 1:

The patent enables vehicles to serve themselves as power sources by operating the traction motor in generator mode. The vehicle's own battery and supercapacitor systems are recharged during vehicle operation, and the stored energy is then used to power external loads, eliminating the need for separate fuel-burning standalone generators at military bases

Inventive Principle:
Principle #25Self-service

4Use of energy by moving object

If battery and supercapacitor systems are optimized for V2G operation, then fuel consumption is reduced, but system control complexity increases

Engineering Contradiction:
Improvefuel consumptionVSAvoidsystem control complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The patent implements dynamic control strategies that automatically adjust the operating mode of the traction drive system based on real-time conditions. The controller monitors vehicle state, battery charge levels, and grid demands to seamlessly switch between motor and generator modes, optimizing energy utilization and reducing fuel consumption while managing control complexity through adaptive algorithms

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively supports vehicle-to-grid and vehicle-to-vehicle configurations, reducing fuel consumption and engine size by optimizing energy use from batteries and supercapacitors, enhancing reliability and reducing costs through inductor elimination and simplified thermal management.

Implementation Method 1

The DC power generating system includes a battery

Methodology Applied
Scientific EffectBattery (electricity): Battery (electricity)

Implementation Method 2

optimizing energy use from batteries and supercapacitors

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS10525833B2Tactical vehicle to grid electric power architecture
Publication Date: 2020.01.07 HAMILTON SUNDSTRAND CORP
  • US10525833B2 patent drawing
  • US10525833B2 patent drawing
  • US10525833B2 patent drawing

AI summary

An example electrical power system of a vehicle includes a DC bus operable to power a DC load of the vehicle and a power grid external to the vehicle, a DC power generating system, a multifunctional traction drive system, and a controller. The DC power generating system includes a battery, and a first power converter operable in an active rectification mode, an inverter mode, and at least one DC-DC converter mode. The multifunctional traction drive system includes a second power converter operable to cooperate with the DC power generating system for operation in an inverter mode and at least one DC-DC converter mode. The controller is operable to select an output configuration of the battery and an operating mode of each of the first and second power converters according to a plurality of predefined system configurations.