Traction Motor Dynamic Braking for Parking Brake Stability

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Solution Overview

Problem

In rail vehicle operations, the failure to release parking brakes during coupling and decoupling can lead to issues such as worn brake shoes, cracked or broken wheels, and damaged rails due to unintended movement.

Innovation Solution

A system comprising traction motors connected to vehicle wheels, capable of providing both motive power and braking effort, with a controller that detects the engagement of the parking brake and applies a braking force to resist movement when the brake is engaged, preventing vehicle movement and potential damage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If hand brakes or parking brakes are applied to prevent unwanted movement of parked vehicles, then vehicle stability is improved, but the complexity of the braking system increases

Engineering Contradiction:
Improvevehicle stabilityVSAvoidbraking system complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent combines the parking brake system with the dynamic braking system by using the same controller (locomotive controller) to manage both static and dynamic braking operations. The controller integrates parking brake status detection with dynamic braking control, merging previously separate functions into a unified control architecture that reduces overall system complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The locomotive controller serves multiple functions: it controls dynamic braking during operation, monitors parking brake engagement status, and activates dynamic braking to supplement the parking brake when movement is detected. This multi-functional approach eliminates the need for separate control systems for parking and dynamic braking.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Stability of the object's composition

If the parking brake is engaged to hold the vehicle stationary, then the authority to maintain static position is improved, but the risk of wheel and rail damage increases if movement occurs

Engineering Contradiction:
Improvestatic position maintenanceVSAvoidwheel and rail damage risk
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

The system applies dynamic braking in advance to counteract any attempted movement while the parking brake is engaged. When the controller detects parking brake engagement and subsequent movement, it immediately activates dynamic braking to oppose the movement, preventing the harmful effects of brake shoe wear, wheel overheating, and rail damage before they can occur.

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The system converts the potential harmful effect of unintended vehicle movement into a beneficial outcome by using the detected movement as a trigger to activate dynamic braking. The harmful movement attempt becomes the signal that activates the protective dynamic braking response, transforming the problem into a solution.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Reliability

If dynamic braking is applied to supplement the parking brake when movement is detected, then protection against wheel and rail damage is improved, but the device complexity increases

Engineering Contradiction:
Improveprotection against damageVSAvoidcontrol system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The locomotive controller automatically performs the function of detecting parking brake engagement and activating dynamic braking supplementation without requiring separate control systems or manual intervention. The existing controller serves itself by integrating the parking brake monitoring and dynamic braking activation functions, eliminating the need for additional dedicated control devices.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively prevents vehicle movement when the parking brake is engaged, reducing the risk of wheel and rail damage, and enhancing the authority of the parking brake to maintain a static position, thereby mitigating operational hazards.

Implementation Method 1

The traction motors are configured to provide both motive power for the vehicle system in a propel mode of operation and retarding effort to brake the vehicle system in a braking mode of operation

Methodology Applied
Scientific EffectElectromagnetic force: Lorentz Force

Implementation Method 2

a parking brake for maintaining a static position of the vehicle system when in an engaged state

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS10392031B2System and method for controlling a vehicle
Publication Date: 2019.08.27 TRANSPORTATION IP HOLDINGS LLC
  • US10392031B2 patent drawing
  • US10392031B2 patent drawing
  • US10392031B2 patent drawing

AI summary

A system includes a drive system having one or more traction motors coupled in driving relationship to a plurality of wheels of a vehicle system. The traction motors are configured to provide both motive power for the vehicle system in a propel mode of operation and retarding effort to brake the vehicle system in a braking mode of operation. The system further includes a parking brake for maintaining a static position of the vehicle system when in an engaged state, and a controller configured to detect when the parking brake is in the engaged state. The controller is further configured to control at least one of the one or more traction motors to provide a braking effort to resist movement of the vehicle system when the parking brake is in the engaged state.