Electric Traction Motor Torque Control for Vehicle Stability

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Solution Overview

Problem

Existing methods for operating motor vehicles with electric traction machines struggle to maintain stable driving behavior during braking and acceleration, particularly in achieving strong deceleration or acceleration while ensuring driving stability.

Innovation Solution

A method that involves setting a speed setpoint range on a control unit to regulate torque control, adjusting actual torque to match the setpoint torque when within the range, and prioritizing speed control to bring the actual speed within the setpoint range when it is outside, using electric traction machines to apply torque effectively, and dividing braking torque between service brakes and traction machines for optimal braking.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If torque control is performed to adjust actual torque to target torque, then acceleration performance is improved, but driving stability deteriorates when wheel speed is outside optimal range

Engineering Contradiction:
Improveacceleration performanceVSAvoiddriving stability
Core Design Contradiction:
ProductivityVSStability of the object's composition

Solution Approach 1:

The control method dynamically switches between torque control mode and speed control mode based on the wheel's actual speed relative to the target speed range. When speed is within range, torque control provides strong acceleration; when speed is outside range, speed control ensures stability by preventing further deviation. This dynamic adaptation resolves the contradiction between acceleration performance and driving stability.

Inventive Principle:
Principle #15Dynamics

2Force

If service brakes are used for deceleration, then braking force is provided, but braking distance increases and braking performance is insufficient

Engineering Contradiction:
Improvebraking forceVSAvoidbraking distance
Core Design Contradiction:
ForceVSLoss of time

Solution Approach 1:

The invention merges the braking functions of service brakes and electric traction motors into a coordinated braking system. The service brakes provide baseline braking force, while the electric traction motor contributes additional braking torque through regenerative braking or dynamic braking. This combination achieves stronger overall braking force and shorter braking distance compared to service brakes alone.

Inventive Principle:
Principle #5Merging (Combining)

3Productivity

If electric traction motor provides braking torque, then braking performance is improved, but wheel speed control precision deteriorates without speed range limitation

Engineering Contradiction:
Improvebraking performanceVSAvoidwheel speed control precision
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The control system continuously monitors the wheel's actual speed and compares it with the target speed range, using this feedback to determine the appropriate control mode. When the actual speed deviates from the target range, the system switches to speed control mode to correct the deviation, ensuring precise wheel speed control while maintaining improved braking performance through electric torque application.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method improves driving stability and acceleration by ensuring the motor vehicle operates within optimal torque and speed conditions, allowing for rapid and effective deceleration and acceleration, and maintaining torque distribution across multiple wheels for enhanced control.

Implementation Method 1

drive unit (8, 9, 10, 11) comprising at least one electric traction machine (8, 9, 10, 11)

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

service brake and the electric machine jointly providing the braking force

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentEP3844040B1Method for operating a motor vehicle and corresponding motor vehicle
Publication Date: 2022.09.07 AUDI AG
  • EP3844040B1 patent drawing

AI summary

The invention relates to a method for operating a motor vehicle (1), which has a drive device comprising at least one electrical traction machine (8, 9, 10, 11), wherein, in order to provide a torque at a wheel (3, 4, 6, 7) of the motor vehicle (1), a target torque is set at a control unit of the traction machine (8, 9, 10, 11) and torque control for setting an actual torque produced by the traction machine (8, 9, 10, 11) is carried out by means of the control unit. According to the invention, a rotational speed target range is additionally set at the control unit and, if the actual rotational speed of the wheel (3, 4, 6, 7) is in the rotational speed target range, the actual torque is controlled to the target torque in the course of the torque control and, if the actual rotational speed is outside of the rotational speed target range, the torque control is carried out in such a way that the actual rotational speed is changed toward the rotational speed target range. The invention also relates to a motor vehicle (1).