Tractor Obstacle Detector Layout for Hood Blind-Area Sensing

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Solution Overview

Problem

Existing agricultural machines, such as tractors, face challenges in accurately detecting obstacles in front of the hood area due to the limited placement options of obstacle detection devices, which can lead to reduced detection accuracy and increased risk of collisions.

Innovation Solution

The integration of obstacle detector devices, such as laser scanners and sonar, positioned in front of the protector device and outside the width direction of the hood, supported by a mechanism that allows for adjustable placement between detection and evacuation positions, enhances obstacle detection accuracy and safety.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If obstacle detector devices are placed on conventional locations, then device simplicity is maintained, but obstacle detection accuracy in front of the hood area deteriorates

Engineering Contradiction:
Improveobstacle detection accuracyVSAvoidplacement mechanism complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The obstacle detector is positioned in the width direction outwardly from the hood, utilizing the lateral dimension rather than only front-facing positions. This dimensional shift allows the detector to cover blind areas in front of the hood that would be inaccessible from conventional mounting locations on the vehicle body.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The support mechanism enables the obstacle detector to move between a detection position (extended outward for optimal detection) and an evacuation position (retracted for safety). This dynamic positioning allows the system to optimize detection accuracy when needed while minimizing complexity and risk during normal operation.

Inventive Principle:
Principle #15Dynamics

2Area of stationary object

If obstacle detector devices are positioned outwardly in the width direction, then obstacle detection coverage is improved, but device complexity increases

Engineering Contradiction:
Improvedetection coverage areaVSAvoidsupport mechanism complexity
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The support mechanism is divided into a fixed portion (attached to vehicle body) and a movable portion (holding the detector). This segmentation allows the complex functions to be isolated to specific components while maintaining overall system simplicity. The movable portion only needs to provide basic extension and retraction capabilities.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The support mechanism acts as an intermediary between the vehicle body and the obstacle detector, providing the necessary extension capability without requiring direct integration of the detector into the vehicle structure. This intermediary component simplifies the overall design by decoupling the detector mounting from the vehicle body.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Measurement precision

If obstacle detectors are placed in front of the protector, then detection precision is enhanced, but operator safety risk increases

Engineering Contradiction:
Improveobstacle detection precisionVSAvoidoperator safety risk
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The support mechanism enables dynamic positioning of the obstacle detector, allowing it to extend to the detection position for high-precision detection when needed, and retract to the evacuation position to eliminate safety risks during normal operation or when the detector is not in use.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The movable support mechanism provides preliminary protection by allowing the detector to be positioned in a safe, retracted state before detection is needed. This preliminary positioning prevents potential harm to the operator while maintaining the capability for precise detection when required.

Inventive Principle:
Principle #9Preliminary anti-action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables precise detection of obstacles in the vicinity of the hood area, reducing the risk of collisions and improving the overall safety and efficiency of agricultural machine operations.

Implementation Method 1

obstacle detector devices, such as laser scanners and sonar

Methodology Applied
Scientific EffectLaser: Laser

Implementation Method 2

obstacle detector devices, such as laser scanners and sonar

Methodology Applied
Scientific EffectSonar: Sonar

Data Source

PatentUS11871690B2Agricultural machine
Publication Date: 2024.01.16 KUBOTA CORP
  • US11871690B2 patent drawing
  • US11871690B2 patent drawing
  • US11871690B2 patent drawing

AI summary

An agricultural machine includes a vehicle body including a front wheel and a rear wheel, a hood at a front portion of the vehicle body, a protector provided to the vehicle body to protect an operator seat, and an obstacle detector to detect an obstacle, the obstacle detector being located in front of the protector outwardly in a width direction of the hood.