Tractor Engine Compartment Side Discharge Port Design

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Solution Overview

Problem

Bulldozers face the challenge of earth and sand entering the engine compartment during work, potentially damaging the engine due to the discharge of cooling air from the front surface, which allows debris to infiltrate.

Innovation Solution

A tractor design with a first exterior member covering the engine, cooling device, and fan, featuring a discharge port on a side surface rather than the front, and no openings on the front surface to prevent debris entry, along with a second exterior member for intake ports on opposite sides to enhance cooling efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If the discharge port is provided in the front surface of the engine compartment, then the cooling air can be discharged effectively, but earth and sand can enter into the engine compartment from the front during work

Engineering Contradiction:
Improvecooling efficiencyVSAvoiddebris entry
Core Design Contradiction:
TemperatureVSObject-affected harmful factors

Solution Approach 1:

The discharge port is relocated from the front surface to the side surface of the engine compartment, changing the spatial dimension of the discharge direction. This allows cooling air to be discharged laterally rather than forward, preventing earth and sand from entering while maintaining effective cooling.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Object-affected harmful factors

If the front surface of the engine compartment is sealed to prevent debris entry, then protection is improved, but cooling air discharge becomes problematic

Engineering Contradiction:
Improvedebris entryVSAvoidcooling efficiency
Core Design Contradiction:
Object-affected harmful factorsVSTemperature

Solution Approach 1:

The cooling air discharge path is redirected to the side surface, allowing the front surface to remain sealed while maintaining effective cooling through lateral discharge.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Object-affected harmful factors

If the discharge port is moved to the side surface, then debris entry is prevented, but the cooling air discharge path may be longer

Engineering Contradiction:
Improvedebris entryVSAvoidair discharge path
Core Design Contradiction:
Object-affected harmful factorsVSLength of stationary object

Solution Approach 1:

The engine compartment is functionally segmented with separate intake and discharge surfaces. The side surface discharge port creates an independent discharge path that does not interfere with the front surface intake, allowing optimized airflow routing without excessive path length.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design significantly reduces the likelihood of earth and sand entering the engine compartment while maintaining effective cooling by directing airflow through side discharge and intake ports, improving cooling efficiency and protecting the engine.

Implementation Method 1

a fan that produces cooling air for the cooling device

Methodology Applied
Scientific EffectFan: Fan

Implementation Method 2

a cooling device that is disposed behind the engine and is cooled by the cooling air

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Data Source

PatentUS10207577B2Tractor
Publication Date: 2019.02.19 KOMATSU LTD
  • US10207577B2 patent drawing
  • US10207577B2 patent drawing
  • US10207577B2 patent drawing

AI summary

A tractor includes a vehicle body, an engine, a cooling device, a fan, and a first exterior member. The engine is disposed on the front side of the vehicle body. The cooling device is disposed behind the engine. The fan is arranged to produce cooling air for the cooling device. The first exterior member is disposed on the front side of the vehicle body and covers the engine, the cooling device, and the fan. A first discharge port is arranged to discharge the cooling air and is provided in a first side surface of the first exterior member. The front side surface is positioned on a first side in the vehicle left-right direction. The front surface of the first exterior member includes no opening.