Tractor-Trailer Sensor Layout for Misalignment-Aware Positioning

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Solution Overview

Problem

Current navigation systems for tractor-trailer combinations face challenges in real-time object avoidance and accurate positioning, particularly when the tractor and trailer are misaligned, due to limitations in sensor placement and calibration, which can lead to incomplete data collection and increased risk of collisions in tight spaces.

Innovation Solution

A system comprising a plurality of sensors mounted to the tractor, including LiDAR, radar, and cameras, with sensors spaced to cover the entire side of the trailer, and a calibration method using a sensor mounted at the axis of rotation between the tractor and trailer, ensuring comprehensive data collection and accurate positioning even during misalignment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If sensors are mounted close to the tractor to simplify installation, then device complexity is reduced, but measurement precision deteriorates because the sensors cannot adequately cover the entire trailer side when misalignment occurs

Engineering Contradiction:
Improvesensor mounting complexityVSAvoidtrailer position detection accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent extends the sensor arrangement from a single-plane configuration to a multi-dimensional spatial distribution. Sensors are mounted at multiple locations including the front, rear, and sides of the tractor, creating a three-dimensional sensing network that collectively covers the entire trailer perimeter even when misaligned, thereby resolving the contradiction between simple mounting and accurate detection

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Measurement precision

If sensors are spaced far apart to cover the entire trailer side, then measurement precision improves, but device complexity increases due to additional mounting requirements and calibration needs

Engineering Contradiction:
Improvetrailer side coverage accuracyVSAvoidsensor system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent divides the sensing function into multiple segments by placing sensors at different locations on the tractor (front, rear, left side, right side). Each sensor segment covers a specific portion of the trailer, and the collective data from all segments provides complete coverage. This segmentation allows accurate measurement without requiring a single complex sensor system

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs universal sensor types (such as LiDAR or camera sensors) that can be mounted at multiple locations and perform the same detection function. Each sensor unit is identical and independently functional, simplifying the overall system architecture while achieving comprehensive coverage through multi-functional deployment

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Device complexity

If a single sensor is used to reduce system complexity, then device complexity is reduced, but reliability deteriorates because comprehensive data collection cannot be achieved, especially during misalignment

Engineering Contradiction:
Improvesensor system simplicityVSAvoidnavigation accuracy
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent assigns different sensing responsibilities to different sensor locations based on their local viewing angles and positions. For example, side-mounted sensors specifically monitor lateral trailer position, while front and rear sensors monitor longitudinal alignment. This local specialization ensures reliable detection of specific trailer states without requiring a single omniscient sensor

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enables real-time navigation and object avoidance with improved accuracy, reducing the risk of collisions by providing comprehensive data on the trailer's position and attitude, even in tight spaces, and facilitating autonomous movement through complex environments.

Implementation Method 1

the at least one distance ranging sensor comprises at least one of a LIDAR-based sensor

Methodology Applied
Scientific EffectLIDAR: LIDAR

Implementation Method 2

the at least one distance ranging sensor comprises at least one of a radar-based sensor

Methodology Applied
Scientific EffectRadar: Radar

Implementation Method 3

the at least one distance ranging sensor comprises at least one of an ultrasonic-based sensor

Methodology Applied
Scientific EffectUltrasonic vibration: Ultrasonic Vibration

Data Source

PatentUS20240375585A1Tractor Trailer Sensing System
Publication Date: 2024.11.14 MOORE FREDERICK M
  • US20240375585A1 patent drawing
  • US20240375585A1 patent drawing
  • US20240375585A1 patent drawing

AI summary

A system for imaging at least one of a trailer or other conveyance that is connected to a tractor and an environment proximate the tractor, wherein the trailer or other conveyance has two opposed lateral sides, the system comprising a plurality of sensors mounted to the tractor, wherein the sensors together have an active sensing area that encompasses at least the two opposed lateral sides of the trailer or other conveyance.