Intelligent Control Circuit for Traffic LED Signal Lamps

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Solution Overview

Problem

Traffic LED signal lamps experience high failure rates due to 'green conflict' and other issues like simultaneous red and green light activation, caused by short circuits and high voltage AC/DC driving power vulnerabilities, leading to reduced service life and reliability.

Innovation Solution

An intelligent control circuit for traffic LED signal lamps, featuring precise constant current modules, a CPU processor, fault detection board, and AC/DC switching module, which converts utility AC to low voltage DC for direct LED driving, eliminating high voltage issues and incorporating solar energy and backup power for reliability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If high voltage AC/DC driving power is used in traffic LED signal lamps, then the driving capability and brightness are improved, but the vulnerability to short circuits and breakdown increases, leading to high failure rates

Engineering Contradiction:
Improvedriving capabilityVSAvoidfailure rate
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent divides the single high voltage AC/DC driving power into multiple independent low voltage driving power modules (first driving power module, second driving power module, etc.). Each module independently drives specific LED signal lamps, isolating faults to individual modules rather than causing system-wide failures. This segmentation resolves the contradiction by maintaining sufficient driving capability through multiple modules while improving reliability through fault isolation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transforms the driving power parameters from high voltage AC/DC to low voltage DC through rectification and voltage regulation stages. By changing the voltage level and current characteristics, the system maintains adequate driving capability for LED brightness while significantly reducing the vulnerability to short circuits and breakdowns that occur with high voltage systems.

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If bidirectional silicon controlled rectifier is used for high voltage driving, then the switching control capability is improved, but the inherent defects cause green conflict and simultaneous red-green light activation

Engineering Contradiction:
Improveswitching control capabilityVSAvoidsignal accuracy
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent segments the control function by providing separate control circuits for each driving power module, with independent control over red, yellow, and green LED signals. This segmentation eliminates the green conflict problem by ensuring that control signals for different colors are independently managed and cannot be simultaneously activated in conflicting combinations.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a fault detection board as an intermediary component that monitors the工作状态 of all driving power modules and LED signals. This intermediary detects abnormal conditions such as green conflict or simultaneous red-green activation and triggers protective measures, thereby maintaining signal accuracy while preserving the switching control capability of the silicon controlled rectifiers.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Device complexity

If built-in AC/DC driving power is provided in each signal lamp, then the system integration is improved, but the damage rate from transient high voltage impulsion at frequent switching increases

Engineering Contradiction:
Improvesystem integrationVSAvoidservice life
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent extracts the AC/DC rectification and voltage regulation functions from individual signal lamps and consolidates them into a centralized power supply system. This external power supply system processes the AC to DC conversion and voltage regulation once, then distributes stable low voltage DC to multiple driving power modules, eliminating the transient high voltage impulses that would otherwise occur in each individual lamp's built-in AC/DC driver.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent implements protective circuits within each driving power module that provide beforehand cushioning against voltage spikes and transient impulses. These protective measures are built into the module design to absorb and dissipate transient high voltage before they can damage the LED components, thereby extending service life while maintaining system integration.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution significantly reduces 'green conflict' and high failure rates, enhances service life, reliability, and safety, allowing the lamps to function even when wet, while improving energy efficiency and backup power performance.

Implementation Method 1

a driving power, configured to convert an utility electric alternating current into multiple direct currents for output

Methodology Applied
Scientific EffectRectification:

Implementation Method 2

a solar energy receiving device, in connection with the solar energy controller module, and configured to convert a received solar energy into the original solar electric source

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Implementation Method 3

traffic LED signal lamps, in respective connection with output terminals of multiple precise constant current modules

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS10720052B2Intelligent control circuit and controller for traffic LED signal lamp
Publication Date: 2020.07.21 HUNG HOKYUEN
  • US10720052B2 patent drawing
  • US10720052B2 patent drawing

AI summary

An intelligent control circuit for a traffic LED signal lamp, including: a driving power, configured to convert an utility electric alternating current into multiple direct currents for output; multiple precise constant current modules, in one-to-one correspondence to the multiple direct currents, respectively, and configured to perform precise constant current processing on each of the multiple direct currents for output; and traffic LED signal lamps, in respective connection with output terminals of multiple precise constant current modules.