Traffic Signal Optical Element Contamination Detection

Solution Overview

Problem

Existing signaling and detection devices in industrial and traffic environments face issues with particle deposition on optical elements, leading to reduced luminosity and detection sensitivity, requiring frequent manual cleaning, which is inefficient and poses safety risks for maintenance personnel, especially with the transition to longer-lasting LED lamps.

Innovation Solution

Incorporating detection means on the inner surface of optical elements coupled with a processing device that monitors particle deposition and issues targeted maintenance alerts only when predefined limits are exceeded, considering location-specific conditions and weather data to differentiate between temporary and persistent soiling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If manual cleaning is performed frequently to maintain optical element clarity, then detection sensitivity and luminosity are preserved, but maintenance personnel safety risks increase and operational efficiency decreases

Engineering Contradiction:
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The system performs self-diagnosis by using detection means on the inner surface to monitor particle deposits on the outer surface, eliminating the need for frequent manual inspections and allowing cleaning only when actually necessary

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The processing device continuously monitors signals from detection means and provides feedback about contamination levels, enabling condition-based maintenance decisions rather than fixed-schedule maintenance

Inventive Principle:
Principle #23Feedback

2Duration of action of stationary object

If LED lamps are used instead of incandescent lamps, then lamp lifespan is extended and maintenance frequency is reduced, but optical element contamination becomes a more significant issue due to reduced replacement opportunities for cleaning

Engineering Contradiction:
Core Design Contradiction:
Duration of action of stationary objectVSDevice complexity

Solution Approach 1:

The system performs preliminary detection of contamination conditions before manual cleaning is required, allowing proactive planning of maintenance activities and preventing performance degradation

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent replaces mechanical manual inspection and cleaning schedules with an automated optical detection and monitoring system that continuously assesses contamination levels

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If maintenance personnel are dispatched frequently for cleaning, then optical element performance is maintained, but operational costs and time loss increase

Engineering Contradiction:
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The system autonomously monitors its own contamination status and generates cleaning requests only when necessary, eliminating unnecessary maintenance trips and optimizing resource allocation

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

Continuous monitoring provides real-time feedback on contamination levels, enabling condition-based maintenance scheduling that reduces unnecessary maintenance activities while ensuring cleaning occurs when performance is impacted

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution reduces the need for frequent on-site cleaning, enhances maintenance efficiency by summoning personnel only when necessary, and minimizes safety risks by ensuring that maintenance is performed only when dirt accumulation is confirmed, rather than responding to temporary environmental impacts.

Implementation Method 1

detection means arranged on the inner surface of the optical element, which are sensitive to particles deposited on the outer surface

Methodology Applied
Scientific EffectLight scattering: Scattering

Data Source

PatentEP3757963B1Signal and / or detection device in traffic environments with automatic contamination detection
Publication Date: 2022.01.26
  • EP3757963B1 patent drawing

AI summary

The present invention is therefore based on the objective of providing a signal and/or detection device with at least one signal light point and/or a detection unit and an optical element coupled to the signal light point and/or the detection unit, which has an outer surface facing the environment, and which is optimized with regard to carrying out cleaning work for the maintenance of the optical element.This problem is solved according to the invention by a signaling and/or detection device (S) in traffic environments, comprising: a) at least one signal light point (2) and/or a detection unit; b) an optical element (4) coupled to the signal light point (2) and/or the detection unit, which has an outer surface (6) facing the environment; c) detection means (10, 12) arranged on the inner surface (8) of the optical element (4), which are sensitive to detecting particles (14) deposited on the outer surface (6); d) a processing device (16) coupled to the detection means (10, 12) and which monitors the signals received by the detection means (10, 12) for violations of a predefined limit value for the occupancy of the outer surface (6) with particles (14). In this way, the processing unit is able to detect contamination of the outer surface of the optical element.