Traffic Signal Visor Heating for Low-Power Snow and Ice Removal

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Solution Overview

Problem

Traffic lights using LEDs face issues with snow and ice buildup due to insufficient heat production, leading to inefficient deicing methods that require manual intervention or excessive power consumption.

Innovation Solution

A heating element mounted on the visor of traffic lights, controlled by a module that cycles power to minimize energy use while effectively melting snow and ice, using a cascade sequence and soft-start feature to maintain a snow- and ice-free environment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of stationary object

If LEDs are used instead of incandescent bulbs, then lifespan is extended and electric current draw is reduced, but heat production is insufficient to melt snow and ice

Engineering Contradiction:
ImprovelifespanVSAvoidheat production
Core Design Contradiction:
Duration of action of stationary objectVSTemperature

Solution Approach 1:

The patent combines the LED lighting system with a separate heating element system in the traffic signal housing. The heating element is positioned to directly heat the lens and is electrically independent from the LED circuitry, allowing the LED to provide illumination while the heating element separately provides thermal energy to prevent snow and ice accumulation.

Inventive Principle:
Principle #5Merging (Combining)

2Ease of operation

If manual deicing methods are used, then snow and ice can be removed, but labor costs increase and intervention is required

Engineering Contradiction:
Improvedeicing operationVSAvoidintervention time
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The heating element is activated automatically based on environmental conditions detected by sensors. The system monitors temperature, humidity, and precipitation rates, and autonomously activates or deactivates the heating element without requiring manual intervention from maintenance personnel, thereby eliminating labor costs and intervention time.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system incorporates sensors that continuously monitor environmental conditions and feed this information back to the control system. Based on this feedback, the controller automatically adjusts the heating element operation, activating it when snow or ice is detected and deactivating it when conditions improve, creating a closed-loop automated deicing system.

Inventive Principle:
Principle #23Feedback

3Temperature

If heating elements are added to traffic signals, then snow and ice can be melted, but power consumption increases

Engineering Contradiction:
Improveheat productionVSAvoidpower consumption
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The heating element operates periodically rather than continuously, being activated only when environmental conditions indicate a risk of snow or ice accumulation. The controller monitors sensor data and activates the heating element in response to specific triggering conditions such as temperature drops, humidity changes, or precipitation detection, thereby reducing overall energy consumption compared to continuous operation.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system dynamically adjusts operational parameters based on environmental conditions. The controller modifies the heating element's power output, activation timing, and duration based on real-time sensor readings for temperature, humidity, and precipitation rates, optimizing energy consumption while maintaining effective deicing performance.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution ensures effective deicing with reduced power consumption, preventing ice dams and maintaining clear traffic signals without increasing the overall power draw beyond the intersection's capacity.

Implementation Method 1

A heating element mounted on the visor of traffic lights, controlled by a module that cycles power to minimize energy use while effectively melting snow and ice

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentEP4328889B1Traffic signal assembly with heating element
Publication Date: 2026.01.21 STREETCAREC
  • EP4328889B1 patent drawingFigure 1
  • EP4328889B1 patent drawingFigure 2
  • EP4328889B1 patent drawingFigure 3

AI summary

A traffic light assembly (10) and method for controlling a set of heating elements (24) for the traffic light assembly (10). A traffic signal (12) with a lens (16) and a visor (14), the visor (14) having an inner surface (22) and extending from the lens (16). A sensor (48) mounted to the traffic signal (12) and in direct communication with an environment surrounding the traffic light assembly (10). A control module (50) located within the traffic signal (12), the control module (50) comprising a controller (90) for implementing a primary loop (100) that continuously checks environmental conditions via the sensor (48) to determine if a predetermined condition is met.