Trailer Backup Assist Predictive Hitch Angle Calibration

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Solution Overview

Problem

Existing trailer backup assist systems face challenges with inaccurate hitch angle measurements due to improper calibration of imaging devices and obstruction issues, which can lead to cumbersome user input and erroneous measurements.

Innovation Solution

A calibration method that uses an imaging device to capture images of a rear bumper, processes them to identify boundaries, and determines offsets, along with a predictive model to estimate hitch angles when the imaging device fails, and a system that transitions between different hitch angle detection methods based on confidence scores and enacts countermeasures to maintain safe operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If imager-based hitch angle detection is used, then measurement precision is improved, but reliability deteriorates when the imaging device becomes obstructed or fails

Engineering Contradiction:
Improvehitch angle measurement precisionVSAvoidsystem reliability under obstruction
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The system performs preliminary calibration by capturing an image of the rear bumper and determining an offset between the identified boundary and an ideal boundary before actual hitch angle measurement. This pre-calibration data is stored and used to correct subsequent measurements, ensuring accuracy even when the imaging device operates under less-than-ideal conditions.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent introduces an intermediary predictive model that estimates hitch angles using vehicle and trailer dynamics when the imaging device fails or becomes obstructed. This model acts as a mediator, providing continuous hitch angle information based on the last known good measurement and dynamic parameters, thereby maintaining system reliability during imaging device failures.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If user input for trailer length is required, then adaptability is improved, but ease of operation deteriorates due to cumbersome input process

Engineering Contradiction:
Improvetrailer configuration adaptabilityVSAvoiduser input convenience
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The system performs self-calibration by automatically capturing images of the rear bumper and computing the offset between the identified boundary and the ideal boundary. This self-service calibration eliminates the need for manual user input for trailer length and boundary adjustments, improving ease of operation while maintaining adaptability through automatic configuration detection.

Inventive Principle:
Principle #25Self-service

3Manufacturing precision

If imaging device calibration is performed manually, then manufacturing precision is improved, but productivity deteriorates due to time-consuming calibration process

Engineering Contradiction:
Improveimaging device calibration accuracyVSAvoidcalibration process efficiency
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The patent replaces manual mechanical calibration procedures with an automated image processing system. The controller automatically captures images of the rear bumper, identifies boundaries, computes offsets, and applies corrections without manual intervention. This substitution of automated image-based calibration for manual calibration maintains high precision while dramatically improving productivity by eliminating time-consuming manual steps.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS10710585B2Trailer backup assist system with predictive hitch angle functionality
Publication Date: 2020.07.14 FORD GLOBAL TECH LLC
  • US10710585B2 patent drawing
  • US10710585B2 patent drawing
  • US10710585B2 patent drawing

AI summary

A trailer backup assist system is provided herein. The system includes a calibration feature for calibrating an imaging device used for hitch angle detection. The system also employs multiple hitch angle detection methods, a number of which may run in parallel to increase the intervals at which a hitch angle can be measured. The system additionally includes a predictive feature in which a hitch angle can be predicted in instances where a trailer sensing device fails. The system is further configured to estimate a trailer length and generate steering commands that are invariant to the estimated trailer length under certain conditions.